rexresearch.com
Sascha SCHWINDT
Spray-On Glass
http://www.nanopool.eu/en/core-competence/core-competence
Liquid
Glass is probably the world’s most versatile new technology ?
“SiO2- ultra thin layering” is the technical term for Liquid Glass.
Apart from a select group of professionals, few people in the UK know
about this stunning technology. If you walk around Ataturk’s Mausoleum
in Ankara you are walking on it; if you visit certain hospitals in the
UK you are touching it. If you see an unusually clean train you are
probably looking at it, and if you wonder how your white settee looks
so clean, you may be sitting on it. All of these surfaces have been
coated with invisible glass.
The flexible and breathable glass coating is approximately 100
nanometres thick (500 times thinner than a human hair), and so it is
completely undetectable. It is food safe, environmentally friendly
(winner of the Green Apple Award) and it can be applied to almost any
surface within seconds . When coated, all surfaces become easy to clean
and anti- microbially protected (Winner of the NHS Smart Solutions
Award ). Houses, cars, ovens, wedding dress or any other protected
surface become stain resistant and can be easily cleaned with water ;
no cleaning chemicals are required. Amazingly a 30 second DIY
application to a sink unit will last for a year or years, depending on
how often it is used. But it does not stop there - the coatings are now
also recognised as being suitable for agricultural and in-vivo
application. Vines coated with SiO2 don’t suffer from mildew, and
coated seeds grow more rapidly without the need for anti-fungal
chemicals. This will result in farmers in enjoying massively increased
yields . Trials for in-vivo applications are subject to a degree of
secrecy, but Neil McClelland, the UK Project Manager for Nanopool GmbH,
describes the results as “stunning”.
“Items such as stents can be coated, and this will create anti sticking
features - catheters , and sutures which are a source of infection,
will also cease to be problematic.”
When asked about how the technology works, Neil, said “In essence, we
extract molecules of SiO2 (the primary constituent of glass) from
quartz sand, and then we add the molecules to water or ethanol.
Unfortunately, as they say in the movies , if I told you any more …..”.
Neil comments further, “The really clever part is that there are no
added nano-particles , resins or additives- the coatings form and bond
due to quantum forces. Our research informs us that in all probability,
we offer the most versatile coating in the world. We are happy to hear
about any other technology which offers the same range of applications.
Very soon almost every product that you purchase will be protected with
some form of easy -to -clean coating. It just so happens that we offer
something that everyone finds fascinating . The concept of spray -on
glass is just mind -boggling”.
This technology is now available for domestic use in Germany. Full
scale retail availability in the UK will commence in early 2010
http://www.treehugger.com/files/2010/02/spray-on-liquid-glass-sio2-nanopool.php
Potentially
Amazing Technology: Is Spray-On Liquid Glass About to Make Everything
Greener?
by
Michael Graham Richard
liquid-glass-nanopool-image-01.jpg
"The fissure was induced in order present an image which shows the
characteristics of the coating. The image shows the SiO2 coating on a
filament of a microfibre." Image: Nanopool
If it Works and is Safe, It Could
Change the World
A special coating technically known as "SiO2 ultra-thin layering", but
more memorably called "spray-on liquid glass", has been invented in
Turkey at the Saarbrücken Institute for New Materials (the patent
is owned by Nanopool). It is non-toxic promises to "protect virtually
any surface against almost any damage from hazards such as water, UV
radiation, dirt, heat, and bacterial infections [...] the coating is
also flexible and breathable, which makes it suitable for use on an
enormous array of products."
How Does it Work?
The details are still secret, but based on the information that is
available, it seems like a pretty simple process. They purify silicon
dioxide (SiO2, which is basically what you find in regular glass) from
quartz sand, add water or ethanol molecules, and then through an
unknown process are able to spray this on surfaces and get a very thin
film of glass (100 nanometers, or 15-30 molecules) to stick. "The
really clever part is that there are no added nano-particles, resins or
additives- the coatings form and bond due to quantum forces." They also
claim that it is very safe (these is already a lot of these types of
inert molecules out in the wild, though I think it stills needs to be
rigorously tested for toxicity).
An Almost Unbelievable List of
Applications
Nanopool writes:
The flexible and breathable glass coating is approximately 100
nanometres thick (500 times thinner than a human hair), and so it is
completely undetectable. It is food safe, environmentally friendly
(winner of the Green Apple Award) and it can be applied to almost any
surface within seconds . When coated, all surfaces become easy to clean
and anti- microbially protected (Winner of the NHS Smart Solutions
Award ). Houses, cars, ovens, wedding dress or any other protected
surface become stain resistant and can be easily cleaned with water ;
no cleaning chemicals are required. Amazingly a 30 second DIY
application to a sink unit will last for a year or years, depending on
how often it is used. But it does not stop there - the coatings are now
also recognised as being suitable for agricultural and in-vivo
application. Vines coated with SiO2 don't suffer from mildew, and
coated seeds grow more rapidly without the need for anti-fungal
chemicals. This will result in farmers in enjoying massively increased
yields . Trials for in-vivo applications are subject to a degree of
secrecy, but Neil McClelland, the UK Project Manager for Nanopool GmbH,
describes the results as "stunning". "Items such as stents can be
coated, and this will create anti sticking features - catheters , and
sutures which are a source of infection, will also cease to be
problematic."
Physorg has a few more details: "Food processing companies in Germany
have already carried out trials of the spray, and found sterile
surfaces that usually needed to be cleaned with strong bleach to keep
them sterile needed only a hot water rinse if they were coated with
liquid glass. The levels of sterility were higher for the glass-coated
surfaces, and the surfaces remained sterile for months. [...] A
year-long trial of the spray in a Lancashire hospital also produced
"very promising" results for a range of applications including coatings
for equipment, medical implants, catheters, sutures and bandages. The
war graves association in the UK is investigating using the spray to
treat stone monuments and grave stones, since trials have shown the
coating protects against weathering and graffiti. Trials in Turkey are
testing the product on monuments such as the Ataturk Mausoleum in
Ankara. "
Promising, but Let's Wait and See
I'm still waiting for more tests (real-world and lab) before getting
too excited. But if it works as promised, this could be a new
super-material like graphene, with multiple applications in tons of
different fields. And if it really makes things more durable and
reduces or removes the need for strong chemicals to clean something, it
could have a pretty significant positive environmental impact. But it
could also have unforeseen effects, so let's not rush to put this
everywhere.
http://www.physorg.com/news184310039.html
Spray-on
liquid glass is about to
revolutionize almost everything
February 2nd, 2010
The fissure was induced in order present an image which shows the
characteristics of the coating. The image shows the SiO2 coating on a
filament of a microfibre.
Spray-on liquid glass is transparent, non-toxic, and can protect
virtually any surface against almost any damage from hazards such as
water, UV radiation, dirt, heat, and bacterial infections. The coating
is also flexible and breathable, which makes it suitable for use on an
enormous array of products.
The liquid glass spray (technically termed “SiO2 ultra-thin layering”)
consists of almost pure silicon dioxide (silica, the normal compound in
glass) extracted from quartz sand. Water or ethanol is added, depending
on the type of surface to be coated. There are no additives, and the
nano-scale glass coating bonds to the surface because of the quantum
forces involved. According to the manufacturers, liquid glass has a
long-lasting antibacterial effect because microbes landing on the
surface cannot divide or replicate easily.
Liquid glass was invented in Turkey and the patent is held by Nanopool,
a family-owned German company. Research on the product was carried out
at the Saarbrücken Institute for New Materials. Nanopool is
already in negotiations in the UK with a number of companies and with
the National Health Service, with a view to its widespread adoption.
The liquid glass spray produces a water-resistant coating only around
100 nanometers (15-30 molecules) thick. On this nanoscale the glass is
highly flexible and breathable. The coating is environmentally harmless
and non-toxic, and easy to clean using only water or a simple wipe with
a damp cloth. It repels bacteria, water and dirt, and resists heat, UV
light and even acids. UK project manager with Nanopool, Neil
McClelland, said soon almost every product you purchase will be coated
with liquid glass.
Food processing companies in Germany have already carried out trials of
the spray, and found sterile surfaces that usually needed to be cleaned
with strong bleach to keep them sterile needed only a hot water rinse
if they were coated with liquid glass. The levels of sterility were
higher for the glass-coated surfaces, and the surfaces remained sterile
for months.
Other organizations, such as a train company and a hotel chain in the
UK, and a hamburger chain in Germany, are also testing liquid glass for
a wide range of uses. A year-long trial of the spray in a Lancashire
hospital also produced “very promising” results for a range of
applications including coatings for equipment, medical implants,
catheters, sutures and bandages. The war graves association in the UK
is investigating using the spray to treat stone monuments and grave
stones, since trials have shown the coating protects against weathering
and graffiti. Trials in Turkey are testing the product on monuments
such as the Ataturk Mausoleum in Ankara.
The liquid glass coating is breathable, which means it can be used on
plants and seeds. Trials in vineyards have found spraying vines
increases their resistance to fungal diseases, while other tests have
shown sprayed seeds germinate and grow faster than untreated seeds, and
coated wood is not attacked by termites. Other vineyard applications
include coating corks with liquid glass to prevent “corking” and
contamination of wine. The spray cannot be seen by the naked eye, which
means it could also be used to treat clothing and other materials to
make them stain-resistant. McClelland said you can “pour a bottle of
wine over an expensive silk shirt and it will come right off”.
In the home, spray-on glass would eliminate the need for scrubbing and
make most cleaning products obsolete. Since it is available in both
water-based and alcohol-based solutions, it can be used in the oven, in
bathrooms, tiles, sinks, and almost every other surface in the home,
and one spray is said to last a year.
Liquid glass spray is perhaps the most important nanotechnology product
to emerge to date. It will be available in DIY stores in Britain soon,
with prices starting at around £5 ($8 US). Other outlets, such as
many supermarkets, may be unwilling to stock the products because they
make enormous profits from cleaning products that need to be replaced
regularly, and liquid glass would make virtually all of them obsolete.
http://www.nanopool.eu/en/downloads
Videos
http://uk.reuters.com/news/video?videoId=47835540
http://svtplay.se/v/1909578/rapport/flytande_glas_skyddar_omtaliga_ytor
http://www.nanopool.eu/images/stories/Nanopool_EN.WMV
http://www.nanopool.eu/images/stories/NEXPT_klein.wmv
http://www.nanopool.eu/images/stories/NP_KORK_DT.wmv
http://www.56.com/u80/v_NDk3MzkwNzc.html
Nanopool GmbH
www.nanopool.eu
Zum Felsacker 76
D - 66773 Hülzweiler
phone: +49 (0) 6831 - 890 2712
fax: +49 (0) 6831 - 890 2715
E-Mail: presse@nanopool.eu
DE102007034724
[0001] The invention relates to a method for preparing a composition,
is dispersed in an aqueous solution in which at least one gel-forming
substance. The invention also relates to a composition, in particular
for coating surfaces, which consists at least from an aqueous solution
and at least one gel-forming substance.
[0002] Sol-gel processes are wet processes, which are for example the
deposition of homogeneous, nano-crystalline ceramic oxide coatings or
keramischorganischer used. The special feature of sol-gel process is
that the production of coating each of a liquid sol state proceeds,
which is converted by a sol-gel transformation into a solid gel
state.As brine dispersions of solid particles in the size range be used
between 1 nm to 100 nm, which are dispersed in water or organic
solvents. Sol-gel process usually go out of brines based on
organometallic polymers. The transition from a liquid sol is then used
for coating each of the gel state, where there is a three-dimensional
network of nanoparticles in the solvent, so that the gel is replaced by
solid state properties.The transfer of the gel into a solid oxide
coating is controlled by a heat treatment in air.
[0003] Sol-gel coatings influence the properties of surfaces. Depending
on the nature of the brine and its impurities, hard and
scratch-resistant surfaces are generated by such a coating. Sol-gel
coatings can be performed on metals, glasses, synthetic and natural
polymers.There exist in this area a number of patents and publications,
both of which are only mentioned a few examples (HK Schmidt,
Organically modified silicates as inorganic-organic polymers, RM Laine
(Ed.), Inorganic and Organometallic Polymers with special properties,
297-317 , 1992 Kluwer Academic Publishers, Netherlands; CJ Brinker and
G. Scherer, Sol-Gel Science. The Physics and Chemistry of Sol-Gel
Processing, Academic Press, Boston, MA (1990); H. Böttcher,
K.-H.Kallies, T. Textor, E. Schollmeyer, T. Bahners, DE 197 56 906 A
(1999); H. Böttcher, J. Trepte, K.-H. Kallies, DE 19839292 (2000).
[0004] The simultaneous hydrolysis of inorganic salts and organic
silanes gives coatings with an adjustable flexibility to each other
depending on the ratio of the inorganic and organic components (T.
Textor, D. Knittel, T. Bahners, E.Schollmeyer, Inorganic-organic hybrid
polymers for coating textile materials, Current Trends in Polymer
Science, Vol 8, 2003, page 127-133).
[0005] The chemical compounds that are capable of volatile and other
organic compounds bind to, are known cyclodextrins. These are
macrocyclic molecules, which are constructed from six, seven or eight
[alpha]-D-glucose units. There are ring-shaped molecules that possess a
hydrophobic cavity.In this cavity a number of organic molecules is
deposited. This changes the physical and chemical properties of the
embedded molecules. The embedded molecules possess, for example,
compared to the free molecules, a much lower vapor pressure and an
improved stability against degradation by light or oxygen. For this
reason, cyclodextrins have been used for many years in the field of
cosmetics and pharmaceuticals (J.Szejtli, Cyclodextrin Technology,
Kluwer, Dordrecht, 1988).
[0006] A permanent fixation of cyclodextrins on various textile
materials is known (for BH-J Buschmann, D. Knittel, E. Schollmeyer, DE
4036328;. DE 40 35 378 A and DE 100 60 710 A). The binding of the
cyclodextrins by chemical bonds or physical interactions, so that their
removal by washing processes is not possible.
[0007] The removal of odors andthe fragrance of textile materials with
the aid of cyclodextrins or cyclodextrin derivatives is also known (eg,
T. Trinh, JM Gardlik, TJ Banks and F. Benvegnu U.S. 5,094,761, JM
Gardlik, T. Trinh, TJ Banks and F. Benvegnu 5.23461 million U.S., T .
Trinh, JM Gardlik, TJ Banks and F. Benvegnu EP 0392607 and JM Gardlik,
T. Trinh, TJ Banks and F. Benvegnu, EP-A-0 392 606).The used
cyclodextrins have no affinity for the fiber material so that they do
not adhere to the textile materials.
[0008] The adsorptive accumulation of cyclodextrins with substituted
polyethylene glycols of various materials, such as hair and textile
materials is well known (A. Schmidt, O. Lammerschop and H. Küster,
DE 103 44 967 A). These cyclodextrin derivatives can partlybe a normal
household washing process removed from the surface of materials.
[0009] The object of the invention to provide cyclodextrins for sol-gel
process and available to provide an improved method and an alternative
composition for coating surfaces.
[0010] This object is inventively achieved by a method for preparing a
composition of the aforementioned kind in which the dispersion is at
least one cyclodextrin added.
[0011] In an advantageous embodiment of the inventive method provides
that the cyclodextrin at a final concentration of 0.1 to 20 wt -%,
preferably 0.1 to 15 wt -%, more preferably 0.1 to 10 wt -%, especially
0.1 to 5 wt-% Is added.
[0012] In an alternative advantageous embodiment of the inventive
method provides that the cyclodextrin derivative in a final
concentration of 1 to 20 wt -%, preferably 5 to 20 wt -%, preferably 10
to 20 wt -%, especially 15 to 20 weight -% is added.
[0013] In an alternative advantageous embodiment of the inventive
method provides that the cyclodextrin at a final concentration of 0.1
to 15 wt-%, Preferably 5 to 10 wt -%, particularly preferably from 1 to
5 wt -%, especially 2 to 4 wt -% is added.
[0014] According to the invention it is particularly advantageous when
the partially methylated cyclodextrin [beta]-cyclodextrin and / or
hydroxypropyl-[beta]-cyclodextrin is added to /.
[0015] Here, the cyclodextrin in the dispersion may be dissolved or
dispersed.
[0016] To cyclodextrins for use in a sol-gel method to make use of,
d.h. the cyclodextrins to embed in a coating is advantageously provided
that a cyclodextrin is prepared by reacting with polyvinylamines,
polyethyleneimines aminosiloxanes, alkylamines with 3 to 12 carbon
atoms in the alkyl group, chitosan, polyvinyl alcohols and / or
Perfluoroalkylaminen.
[0017] The novel cyclodextrin derivatives can be fixed in the coating,
such as a silicon oxide coating, by their substituents, which act
almost as anchor molecules. Due to the inventive derivatization or
modification of cyclodextrins is also advantageously able to handle
these useful materials in a sol-gel process and permanently integrate
into an ultra-thin coating.
[0018] In a further advantageous embodiment of the inventive method is
provided that can be stored in the Cyclodextrinderivatmoleküle
organic substances. It may be, for example to insecticides, fungicides,
biostatic or biocidal agents, fragrances and / or therapeutic agents.
[0019] In an advantageous embodiment of the inventive method is further
provided that is dispersed as a gel-forming material at least one metal
oxide or a mixture of metal oxides in aqueous solution, preferably
SiO2, Al2O3, ZrO2, TiO2 and / or R VerSiOn with R = H , alkyl, aryl,
epoxy-alkyl, aminoalkyl, and n = 1.5 or 1
[0020] According to the invention the object is also achieved by
following the methods described above prepared composition.Such a
composition is advantageously used for coating surfaces in a sol-gel
method.
[0021] The object is further achieved by a composition of the type that
includes at least one cyclodextrin. Such a composition is also
advantageously used for coating surfaces in a sol-gel method.
[0022] In an advantageous embodiment of the inventive composition is
provided that the cyclodextrin at a final concentration of 0.1 to 20 wt
-%, preferably 0.1 to 15 wt -%, more preferably 0.1 to 10 wt -%,
especially 0.1 to 5 wt -% is included.
[0023] In an alternative embodiment of the inventive composition is
provided that the cyclodextrin derivative in a final concentration of 1
to 20 wt-%, Preferably 5 to 20 wt -%, preferably 10 to 20 wt -%,
especially 15 to 20 wt -% is included.
[0024] In an alternative embodiment of the inventive composition is
provided that the cyclodextrin at a final concentration of 0.1 to 15 wt
-%, preferably 5 to 10 wt -%, particularly preferably from 1 to 5 wt
-%, especially 2 to 4 weight -% is included.
[0025] Preferably, the cyclodextrin derivative according to the
invention a partially methylated [beta]-cyclodextrin or
hydroxypropyl-[beta]-cyclodextrin.
[0026] In an advantageous manner can be stored more organic substances
in the novel cyclodextrin derivative, preferably insecticides,
fungicides, biostatic or biocidal agents, fragrances and / or
therapeutic agents.As therapeutic agents, for example,
anti-inflammatory and / or wound-healing agents.
[0027] In an advantageous embodiment of the inventions according to the
composition is further provided that the gel-forming substance is at
least one metal oxide or a mixture of metal oxides, preferably SiO2,
Al2O3, ZrO2, TiO2 and / or R VerSiOn with R = H, alkyl, aryl ,
epoxy-alkyl, aminoalkyl, and n = 1.5 or 1
[0028] The invention also relates to a method for coating surfaces, in
which a sol is applied from an aqueous solution, at least one
gel-forming substance and at least one cyclodextrin derivative to a
surface and then dried. This method is particularly advantageous when
the coating is at least partly from the composition of the invention is
or has been made of this.The cyclodextrin derivatives according to the
invention are derivatized so that they can be processed in a sol-gel
process and permanently incorporated into a coating produced in this
process.
[0029] Preferably the sol is sprayed onto either the surface or the
surface immersed in the sol. In both cases, advantageously produces an
ultra-thin coating that uniformly covers the so-coated article.
[0030] The sol can be applied for example to a textile material, a
nonwoven fabric made of natural or synthetic polymers or mixtures of
these polymers. Alternatively, the sol can also be applied to an
inorganic fiber material, preferably glass fibers, carbon fibers and /
or ceramic fibers, or metallic, ceramic, glass-like and / or cellulosic
materials.In a particularly preferred embodiment of the invention, the
sol also on plastics or plastic-like materials are applied.
[0031] The inventive composition is particularly suitable for coating
of textile materials and / or leather, preferably clothing, shoes,
diapers, wound dressings or office equipment, interior trim and other
interior fittings of motor vehicles, trains and airplanes.In these
applications, in particular, the odor-binding properties of the
composition and the ability to store active substances in the
cyclodextrin advantage of
[0032] Also advantageous is the use of the composition for coating
plastics, preferably sanitation or interior trim and other interior
fittings of motor vehicles, trains and airplanes.Examples are toilet
lids and seats and plastic components in motor vehicles, the latter
being bound in a coated form not only smell, but no self-interference,
due to production have more odor. Is also particularly advantageous to
coat the plastic housings of mobile phones with coatings that are
embedded in the antimicrobial substances and / or fragrances.
[0033] The invention also includes any object with a nonstick surface,
which was prepared by the method of the invention and / or in which the
coated surface comprises the composition of the invention.
[0034] The invention relates for example, ultra-thin coatings that are
produced by a sol-gel process and have the addition to the known
properties still an odor-reducing properties.Likewise, a storage of
insecticides, fungicides or other agents into the possible in the
sol-gel coating located Cyclodetrinderivate. The embedding of the
active ingredients in the cyclodextrin their stability to degradation
by exposure to light and oxygen is greatly increased. For drugs that
have a higher vapor pressure, evaporation is prevented by the
incorporation in the cavities of the cyclodextrin.
[0035] According to the invention has been shown that some of
cyclodextrin so in a sol-gel matrix can be stored, that the cavities of
the cyclodextrins remain still accessible. This can produce sol-gel
coatings that have both a protective layer, or another functional layer
formed on the surfaces of textile materials, woven fabrics, glass
fibers, metals, ceramics or wood and have the same odor-reducing
properties.In addition, a variety of organic compounds are incorporated
into the cyclodextrins, which are released only by moisture and get
back to the surface of the coating.
[0036] Known brine based on pure aqueous solutions or mixtures of water
and alcohols. It can be used preferably metal oxide xerogels of SiO 2,
R VerSiOn, Al2O3, ZrO2, TiO2 or mixtures thereof, where R = H, alkyl,
aryl, epoxy-alkyl, aminoalkyl, and can be n = 1.5 or 1.As unsuitable
for incorporation into the starting sols has been shown
[beta]-cyclodextrin. Its solubility in the brine is too low. Sols in
alcoholic form [alpha] -, [beta] - and [gamma]-cyclodextrin
precipitation. Such solutions are not suitable for the sol-gel process.
[0037] The invention therefore relates to the production example,
cyclodextrin-salt, which can be in a conventional sol-gel process as
thin or very thin coating is applied uniformly to different materials.
[0038] The invention also relates, for example brine containing 0.1
weight -% contained, a cyclodextrin derivative -% to 10 wt -%,
preferably 1 wt -% to 5 wt.These solutions can be applied both in a
dipping process as well as by spraying onto the desired substrate.
After drying, a coating has formed on the basis of polymerized SiO2.
[0039] are in principle the following cyclodextrin derivatives for
incorporation in the composition of the invention: partially methylated
[beta]-Cyclodextrin (CAVASOL <(R)> W7 M, Wacker-Chemie) and
hydroxypropyl-[beta]-Cyclodextrin (CAVASOL <(R) > W7 HP,
Wacker-Chemie).Starting with a cyclodextrin derivative with a reactive
group, such as monochlortriazinsubstituiertes [beta]-cyclodextrin
(CAVATEX W7MCT, Wacker Chemie GmbH, Burghausen) or other cyclodextrin
derivative with a reactive group (A. Schmidt, H.-J. Buschmann, E .
Schollmeyer, DE 101 55 781 A) or the reaction product of acrylic acid
or an acrylic acid derivative with an unsubstituted cyclodextrin, for
example, thispolyvinylamine (ZD1168/69-3, BASF, Ludwigshafen, Germany),
polyethylenimine (Chemos GmbH), amino siloxane (DMS-A12, ABCR),
alkylamines (Merck), dialkyl amines (Fluka), chitosan (Sigma-Aldrich),
polyvinyl alcohol (Fluka) , Perfluoralkylamin (Perfluorononylamin,
Fluka), amino acids such as glycine (Fluka), implemented. Among
cyclodextrins [alpha] are - to understand and [gamma]-cyclodextrin -,
[beta]. The above-mentioned reactive derivatives formed, for exampleby
reaction of [alpha] -, [beta] - and [gamma]-cyclodextrin with cyanuric
chloride and acrylic acid or acrylic acid derivatives.
[0040] The reaction products are water-soluble cyclodextrin derivatives
mentioned above can be added to the sol as a concentrated solution or
as a pure substance. After a homogeneous solution is formed, it can go
no further preparations for the application.Of the non-water-soluble
cyclodextrin derivatives, is produced using ultrasound, a dispersion.
This is mixed with the corresponding sol and applied to a
homogenisation of the surface to be equipped.
[0041] The inventive method has the advantage that the sol-gel process
is combined with equipment to adsorb odors and other organic
substances.Through the use of cyclodextrin derivatives described the
effect of odor control is permanent. These cyclodextrin derivatives are
anchored by their substituents at the silicon oxide coating. On the
other hand, the accessibility of the cyclodextrin cavities is
guaranteed, leaving the complex-forming properties of the cyclodextrins.
[0042] The cyclodextrin-salt can be applied to metallic and ceramic
surfaces by a dipping or spraying. After drying, a thin layer has
formed on the surface that is mechanically stable against external
influences.
[0043] The cyclodextrin composition is also suitable for the
impregnation of porous inorganic materials.By immersion of these
materials into suitable brine, they reach into all the pores by
capillary forces. After centrifugation, excess sol from the pores are
removed. After drying, the surfaces of the pores are coated by the sol,
the pores of the material has been preserved.
[0044] Natural materials such as wood and paper can be impregnated by
dipping into the corresponding cyclodextrin-Sole.In this cause the
brine one hydrophobicisation the surface. In addition, the
cyclodextrins can be chemical agents against pests are stored. This
leads to an improved wood preservation.
[0045] Insulating materials that are made from mineral or natural fiber
materials can be impregnated by immersion in a brine cyclodextrin.
After drying, the cyclodextrin cavities with organic substances, such
asInsecticides and fungicides are loaded. By coating with the sol, the
combustibility of the insulating material is reduced from natural fiber
materials. The loading of the cyclodextrins with insecticides and / or
fungicides reduce the pest infestation and / or infestation by fungi.
Another advantage is that do not evaporate at high temperatures, the
active ingredients from the cyclodextrin cavities.This ensures that
occurs does not pollute the air by these substances.
[0046] Flexible materials such as films, nonwovens and textile fabrics,
can be fitted by spraying or by a dipping process with the
cyclodextrin-sols. Depending on the amount of the sol is applied to the
flexible structure of the material received. The sol in fixed
cyclodextrins are able to store chemical substances from the air. They
may, for example by sprayingAs with perfumes and other fragrances are
loaded.
[0047] A load of other organic substances such as insecticides,
fungicides, bactericide or biostatically acting substances or
pharmaceutical active substances is possible. By deposition of
insecticides and fungicides, for example, a parasitic infestation of
the materials is prevented.
[0048] After the finishing of nonwovens and / or textile fabrics with
cyclodextrin brines can be loaded onto the cyclodextrin derivatives
with pharmaceutical and / or cosmetic agents. Come such a finished
textile materials in contact with human skin, so the stored substances
are released by the moisture on the skin surface of the skin.The
sol-gel coating prevents their hydrophobic properties, the growth of
skin cells, if such fabrics are used as wound dressings. By the release
of substances that have been stored in the cyclodextrins, the healing
process of wounds is accelerated.
[0049] The embedding of the cyclodextrin derivatives in a sol-gel
coating ensures that the cyclodextrins can be removed by washing
processes or similar processes from the surface of the treated
materials. It is therefore considered a permanent modification of the
surface of the corresponding materials.
[0050] The invention is further illustrated by the following
embodiments as an example.
Example 1
[0051] To a mixture of 50 ml of tetraethoxysilane, 15 ml of
3-glycidyloxypropyltrimethoxysilane and 40 ml of ethanol are added 10
ml of 0.01 N HCl and stirred at room temperature for 10 hours. Then 20
ml of a 10 wt -% solution added to the polyvinylaminsubstituierten
cyclodextrin and stirred an additional hour. The result is a
water-clear sol. To this sol, a 10 wt -% solution of ZrOCl 2 * 8H2O in
50 weight -% ethanol added.This sol is applied to a polypropylene film
and dried.
[0052] By applying a drop of an alkaline phenolphthalein solution on
the surface, the accessibility of the cavity of [beta]-cyclodextrin can
be detected. They observed a discoloration of the drop, which occurs
only in the presence of cyclodextrin (K. Beermann, H.-J. Buschmann, D.
Knittel, E.Schollmeyer, methods of determination of cyclodextrins in
textile materials, textile finishing, 37 (2002) 17).
Example 2
[0053] To a mixture of 30 ml of tetraethoxysilane, diethoxysilane
dimethyl-30 ml, 20 ml of 3-glycidyloxypropyltrimethoxysilane, 60 ml of
ethanol are added dropwise 15 ml of 0.01 N HCl in 50 ml ethanol and
stirred at room temperature for 10 hours. Then 20 ml of a 15 wt -%
solution added to the polyethyleniminsubstituierten cyclodextrin and
stirred an additional hour.The result is a water-clear sol. % Ethanol
added - to this sol, a solution of 10 wt -% Al 2 (OH) 2-3H2O in 5Cl *
90 wt. The resulting sol is using a padding applied to a wool fabric
(wet pickup 80 weight -%) and the tissue dried.
[0054] The proof is the accessibility of the cyclodextrin cavities with
an alkaline phenolphthalein.
Example 3
[0055] To a mixture of 70 ml of tetraethoxysilane, 30 ml of methyl
triethoxysilane, 400 ml of ethanol are added 20 ml of 0.01 N HCl in
portions and [deg.] Stirred at 25 C for several hours. To this sol
after which a solution of 10 weight -% Al 2 (OH) 2-3H2O in 5Cl * 80
weight -% ethanol and 30 ml of an aqueous dispersion (20 wt -%) added
to the aminosiloxansubstituierten cyclodextrin.The resulting dispersion
is applied to a cotton fabric using a sprayer and dried.
[0056] The proof is the accessibility of the cyclodextrin cavities with
an alkaline phenolphthalein.
Example 4
[0057] To a mixture of 30 ml of tetraethoxysilane, diethoxysilane
dimethyl-30 ml, 20 ml of 3-glycidyloxypropyltrimethoxysilane, 60 ml of
ethanol are added dropwise 15 ml of 0.01 N HCl in 50 ml ethanol and
stirred at room temperature for 10 hours. Then 20 ml of a 15 wt -%
solution added to the partially methylated [beta]-cyclodextrin and
stirred an additional hour. The result is a water-clear sol. To this
sol, a solution of 10 weight -% Al 2 (OH) 2-3H2O * 5Cl in 90 wt- Added%
ethanol. By dipping a piece of wood in the resulting sol is impregnated
them. After drying, the piece of wood at room temperature, the sample
is sprayed with a Permethrinlösung in acetone. After drying, the
wood is dipped briefly in acetone to remove adsorbed permethrin.
Evidence of complex formation of cyclodextrin with permethrin is done
by an aqueous extraction of the wood piece.In the extract permethrin by
GC-MS analysis is proven.
QUOTES INCLUDED IN THE DESCRIPTION
[0058] This list of documents cited by the applicant was automatically
generated and is included solely to better inform the reader. The list
is not part of the German patent or utility model application. The DPMA
is not liable for any errors or omissions.
Patent literature cited
[0059]
- DE 19756906 A [0003]
- DE 19839292 [0003]
- DE 4036328 [0006]
- DE 4035378 A [0006]
- DE 10060710 A [0006]
- U.S. 5094761 [0007]
- U.S. 5234610 [0007]
- EP 0392607 [0007]
- EP 0392606 A [0007]
- DE 10344967 A [0008]
- DE 10155781 A [0039]
Non-patent literature cited
[0060]
- HK Schmidt, Organically modified silicates as inorganic-organic
polymers, RM Laine (Ed.) Inorganic and Organometallic Polymers with
special properties, 297-317, 1992 Kluwer Academic Publishers,
Netherlands [0003]
- CJ Brinker and G. Scherer, Sol-Gel Science: The Physics and Chemistry
of Sol-Gel Processing. Academic Press, Boston, MA (1990) [0003]
- T. Textor, D. Knittel, T. Bahners, E. Schollmeyer, Inorganic-organic
hybrid polymers for coating textile materials, Current Trends in
Polymer Science, Vol 8, 2003, Page 127-133 [0004]
- J.Szejtli, Cyclodextrin Technology, Kluwer, Dordrecht, 1988 [0005]
- K. Beermann, H.-J. Buschmann, D. Knittel, E. Schollmeyer, methods of
determination of cyclodextrins in textile materials, textile finishing,
37 (2002) 17 [0052]
WO 2009033635
SOL-GEL COATING OF SUBSTRATE MATERIAL
SURFACES WITH ODOR-ABSORBING PROPERTIES
The invention relates to sol-gel
coatings, which additionally has known about the properties still an
odor-reducing properties. Likewise, a storage of insecticides,
fungicides or other agents in the in the sol-gel coating located
cyclodextrins possible.The embedding of the active ingredients in the
cyclodextrins their stability to degradation by exposure to light and
oxygen is greatly increased. For drugs that have a higher vapor
pressure, evaporation is prevented by the incorporation in the cavities
of the cyclodextrins.
The production and application of sol-gel coatings on different
materials is discussed below.
Sol-gel coatings influence the properties of surfaces. Depending on the
nature of the brine and its impurities, hard and scratch-resistant
surfaces are generated by such a coating. Sol-gel coatings can be
performed on metals, glasses, synthetic and natural polymers. There
exist in this field a number of patents and publications, both of which
are only mentioned a few examples (HKSchmidt, Organically modified
silicates as inorganic-organic polymers, RM Laine (Ed.), Inorganic and
Organometallic Polymers with special properties, 297 - 317, 1992 Kluwer
Academic Publishers, Netherlands; CJ Brinker and G. Scherer, Sol-gel
Science: The Physics and Chemistry of Sol-Gel Processing. Academic
Press, Boston, MA (1990); H. Böttcher, K.-H. Kaili, T. Textor, E.
Schollmeyer, T. Bahners, DE 19756906 (1999); H. Böttcher, J.
Trepte, K.-H. Kaili, DE 19839292 (2000).By the simultaneous hydrolysis
of inorganic salts and organic silanes gives coatings with an
adjustable flexibility to each other depending on the ratio of the
inorganic and organic components (T. Textor, D. Knittel, T. Bahners, E.
Schollmeyer, Inorganic-organic hybrid polymers for coating textile
materials, Current Trends in Polymer Science, Vol.8, 2003, Page
127-133;. Bahners T., T. Textor, E.Schollmeyer, Surface
functionalization of textile fibers with reactive silanes, in KL Mittal
(Ed.), Silanes and Other Coupling Agents, Vol 4 "s. 141-152, VSP,
Leiden (2007)). Coatings by the sol-gel method with a deodorizing
effect can be produced by the installation of catalytic additives (T.
Benthien, P. Faber, G. Jonschker, p. Sepeur, H. Schmidt, P. Stossel, DE
19,915,377 (1999)).These catalysts are able to decompose organic
substances at high temperatures.
As chemical compounds that are able to bind and other volatile organic
compounds, cyclodextrins are known. These are macrocyclic molecules,
which are constructed from six, seven or eight [alpha]-D-glucose units.
There are ring-shaped molecules that possess a hydrophobic cavity. In
this cavity a number of organic molecules is deposited.This changes the
physical and chemical properties of the embedded molecules. The
embedded molecules possess as compared to the free molecules, a much
lower vapor pressure and an improved stability against degradation by
light or oxygen. For this reason, cyclodextrins have been used for many
years in the field of cosmetics and pharmaceuticals (J. Szejtli,
Cyclodextrin Technology, Kluwer, Dordrecht, 1988).
Permanent fixation of cyclodextrins on various textile materials is
known (eg H.-J. Buschmann, D. Knittel, E. Schollmeyer, DE 4036328 and
DE 4035378 and DE 10.06071 million). The binding of the cyclodextrins
by chemical bonds or physical interactions, so that their removal by
washing processes is not possible.
The removal of odor or fragrance of textile materials with the aid of
cyclodextrins orCyclodextrin is also known (eg, T. Trinh, JM Gardlik,
TJ. Benvegnu F. Banks and U.S. 5,094,761, JM Gardlik, T. Trinh, TJ.
Benvegnu F. Banks and 5.23461 million U.S., Trinh T., JM Gardlik, TJ.
Banks and F. Benvegnu EP 0392607 and JM Gardlik, T. Trinh, TJ. Benvegnu
F. Banks and EP 0392606). The used cyclodextrins have no affinity for
the fiber material so that they do not adhere to the textile materials.
Adsorptive accumulation of cyclodextrins with substituted polyethylene
glycols of various materials, such as hair and textile materials is
well known (A. Schmidt, O. and H. Küster Lammerschop DE
10,344,967). These cyclodextrin derivatives can be partly through
normal household washing process removed from the surface of materials.
The use of cyclodextrins in the preparation of sol-gel coatings is
described in the literature on principle.Thus, the embedding of native
[alpha] -, ss-and [gamma]-cyclodextrins described in a matrix of
amorphous silicon dioxide (F. Mizukami, M. Toba and S. Niwa U.S.
4,781,858 (1988) The embedding of the cyclodextrins. the matrix
improves the thermal stability of cyclodextrins. coatings by the
sol-gel method can also include cyclodextrins, which act as carriers
for active ingredients (M. Dreja, W. Rybinski of DE 10,126,966
(2001)).Here, the drug-loaded cyclodextrins are already used in the
manufacture of coatings. These agents can be re-released from the
cyclodextrin cavities. It is, however, described no release mechanism.
According to current knowledge, one must assume, however, assume that
the described in the application of the matrix, drying the water
molecules are removed almost quantitatively.Small amounts of water are
required to produce drugs and other substances such as perfumes, from
the cyclodextrin cavities release (J. Szejtli, Cyclodextrin Technology,
Kluwer (1988), pages 188-190).
According to the invention has been shown that some of cyclodextrin
derivatives, egwith one or two substituents such as polyvinyl amine,
polyallylamine, polyethyleneimine, polyethylene glycol and polyvinyl
alcohols so in a sol-gel matrix can be stored, that the cavities of the
cyclodextrins remain still accessible.These substituted cyclodextrins
are almost infinitely soluble in water or aqueous alcoholic solutions,
so that the disadvantages of low solubility of ss-cyclodextrin in water
and the native cyclodextrins ([alpha] -, ss-and [gamma]-CD) in aqueous
alcoholic solutions no longer exist.It is possible to produce coatings,
sol-gel, both a protective layer or other functional layer formed on
the surfaces of textile materials, woven fabrics, glass fibers, metals,
wood or wood-like products such as paper, cardboard, etc., leather or
ceramics and have the same odor-reducing properties . The coatings are
formed even at room temperature. A thermal treatment at temperatures
above 40 [deg.] C is not required, which allows the use even in very
thermally sensitive materials. Since the coatings formed are porous,
can subsequently a variety of organic compounds in the cyclodextrins
are stored, which are released only by moisture and then get back onto
the surface of the coating.Since the accessibility of the cyclodextrin
cavities in the sol-gel coatings is given, the cyclodextrins in the
matrix chemical compounds bind in the air. Thus, the coating has an
odor-reducing properties. By treatment with an aqueous solution can
remove all the odor molecules from the cyclodextrin, whereby the
odor-reducing effect of the coating with the cyclodextrin is restored.
Since the charge of cyclodextrins after formation of the sol-gel
coating is applied, is an influence of the sol-gel process through the
use of cyclodextrin avoided. In aqueous and aqueous ethanolic solutions
dissociate the cyclodextrin used, so that by the previously may be
adversely affected in the cyclodextrins bound substances and active
ingredients of the sol-gel process.This drawback is not with the
approach described in this application given.
The used cyclodextrin derivatives have an effect biostatic. Therefore,
the use of additional chemical substances are not required to obtain a
biostatic or biocidal effect of the coating. This makes it possible to
produce sol-gel coatings, which have simultaneously a biostatic or
biocidal and an odor-reducing effect.Known brine based on pure aqueous
solutions or mixtures of water and alcohols. Here are preferably made
of Si metal-oxide xerogels [theta] 2, R-SiON, Al2O3, ZrO2, Ti [theta] 2
[theta] using the mixtures thereof, where R = H, alkyl, aryl,
epoxy-alkyl, aminoalkyl, and n can be 1, 5 or 1. As unsuitable for
incorporation into the starting sols has proven ss-cyclodextrin. Its
solubility in the brine is too low.Sols in alcoholic form [alpha] -,
ss-and [gamma]-cyclodextrin precipitation. Such solutions are not
suitable for the sol-gel process.
The invention therefore relates to the provision of a coating on a
substrate, which is produced by the sol-gel method from a cyclodextrin
and brine can be as thin or very thin coating is applied uniformly to
different materials.
This problem is solved by a cyclodextrin-salt, are used in the specific
cyclodextrin in a special weight percent interval in which the
cyclodextrin is dissolved in the sol or dispersion.
The invention therefore relates to a coating of a substrate by the
sol-gel process by cyclodextrin-salt, which is characterized in that
the 0.1 wt -% to 10 wt-% Containing a cyclodextrin derivative that is
dissolved or dispersed in the sol.
These solutions / dispersions can be applied either in an immersion
process and by spraying or similar methods to the desired substrate.
After drying, a coating has formed on the basis of polymerized SiO2.
According to a preferred embodiment, the coating is characterized in
that the cyclodextrin derivatives are prepared by reaction with
polyvinylamine, polyallylamine, polyethyleneimine, aminosiloxanes,
alkylamines with 3 to 12 carbon atoms in the alkyl group, chitosan,
polyvinyl alcohols and / or Perfluoroalkylamine.In principle, the
following cyclodextrin derivatives suitable for incorporation in brine:
partially methylated ss-cyclodextrin (CAVASOL (R) W7 M, Wacker-Chemie)
and hydroxypropyl-ss-cyclodextrin (CAVASOL (R) W7 HP, Wacker-Chemie).
Starting with a cyclodextrin derivative with a reactive group, such as
monochlortriazinsubstituiertes ss-cyclodextrin (CAVATEX W7MCT, Wacker
Chemie GmbH, Burghausen) or other cyclodextrin derivative with a
reactive group (A. Schmidt, H.-J. Buschmann, E.Schollmeyer, DE
10155781) or the reaction product of acrylic acid or an acrylic acid
derivative with an unsubstituted cyclodextrin, is this example, with
polyvinyl (ZD1168/69-3, BASF, Ludwigshafen, Germany), polyethylenimine
(Chemos GmbH), amino siloxane (DMS-A12, ABCR) , alkylamines (Merck),
dialkyl amines (Fluka), chitosan (Sigma-Aldrich), polyvinyl alcohol
(Fluka), Perfluoralkylamin (Perfluorononylamin, Fluka), amino acids
such as glycine (Fluka), implemented.Among cyclodextrins [alpha] are -
to understand, and ss-[gamma]-cyclodextrin. The above-mentioned
reactive derivatives are formed for example by reaction of [alpha] -,
ss-and yCyclodextrin with cyanuric chloride and acrylic acid or acrylic
acid derivatives.
The reaction products are water-soluble cyclodextrin derivatives
mentioned above can be added to the sol as a concentrated solution or
as a pure substance.After a homogeneous solution is formed, it can go
no further preparations for the application. Of the non-water-soluble
cyclodextrin derivatives, is produced using ultrasound, a dispersion.
This is mixed with the corresponding sol, and applied to a
homogenisation of the surface to be equipped.
The erf [iota] ndungsmässe advantage of the described coating or
finish is that the sol-gel process is combined with equipment to adsorb
odors and other organic substances. Through the use of cyclodextrin
derivatives described the effect of odor control is permanent. These
cyclodextrin derivatives are permanently anchored by their substituents
at the silicon oxide coating.On the other hand, the accessibility of
the cyclodextrin cavities is guaranteed, leaving the complex-forming
properties of the cyclodextrins. According to a preferred embodiment,
the coating is characterized by the fact that this 1 wt -% to 5 wt -%,
contains a cyclodextrin derivative that is dissolved or dispersed in
the sol.
According to a preferred embodiment, the coating is characterized in
that the formation of the sol-gel matrix [deg.] At temperatures between
15 <0> C and 40 C takes place.
According to a preferred embodiment, the coating is characterized in
that the cyclodextrin permanently in the sol-gel matrix is ??anchored.
According to a preferred embodiment, the coating is characterized in
that the sol-gel matrix in the cyclodextrin molecules subsequently
incorporated 0.1 weight -% of organic substances are stored - up to 10%
by weight.
According to a preferred embodiment, the coating is characterized in
that the sol-gel matrix in the cyclodextrin molecules subsequently
incorporated 0.1 weight - up to 10% by weight-% Insecticides,
fungicides and / or biostatic and biocidal substances are stored.
According to a preferred embodiment, the coating is characterized in
that the carrier material is a textile material, a nonwoven fabric made
of natural or synthetic polymers or mixtures of these polymers.
According to a preferred embodiment, the coating is characterized in
that the carrier material consists of inorganic substances.
According to a preferred embodiment, the coating is characterized in
that the carrier material contains glass fibers, carbon fibers and / or
ceramic fibers. According to a preferred embodiment, the coating is
characterized in that the carrier material includes metal, ceramic,
glass-like and / or cellulosic materials.
According to a preferred embodiment, the coating is characterized in
that the carrier material, wood and / or wood chip plant substances.
According to a preferred embodiment, the coating is characterized in
that the carrier material has a surface of plastics or plastic-like
materials.
According to a preferred embodiment, the coating wherein the coating
has a thickness of 1 x 10 <"6> m to 50 x 10 <"> ^ m (very
thin) or a thickness of 100 x 10 <"6> m to 1000 x 10 <"6> m
(thin) has.
The cyclodextrin-salt can be applied to metallic and ceramic surfaces
by a dipping or spraying.After drying at room temperature, a thin layer
has formed on the surface that is mechanically stable against external
influences.
The cyclodextrin-salt are also used for impregnation of porous
inorganic materials. By immersion of these materials into suitable
brine they reach into all the pores by capillary forces. After
centrifugation, excess sol is removed from the pores.After drying at
room temperature, the surfaces of the pores are coated by the sol, the
pores of the material has been preserved. The coating is permanent.
Natural materials such as wood and paper can be impregnated by dipping
into the corresponding cyclodextrin-Sole. In this cause the brine one
hydrophobicisation the surface. In addition, the cyclodextrins can be
chemical agents against pests are stored.This leads to an improved wood
preservation. In the manufacture of wood particle materials of
different sizes of wood chips with a binder are pressed together. After
manufacture the fittings by dipping or spraying with a
cyclodextrin-salt impregnated. This causes a hydrophobization the
surface. Simultaneously, the cyclodextrin molecules capable of chemical
components that can be released from the binders are too complex.Thus,
the emission of substances that can cause an odor nuisance is reduced
considerably.
Insulation, made from mineral or natural fiber materials can be
impregnated by immersion in a brine cyclodextrin. After drying, the
cyclodextrin cavities with organic substances such as insecticides and
fungicides are loaded.The coating with the sol, the combustibility of
the insulating material is reduced from natural fiber materials. The
loading of the cyclodextrins with insecticides and / or fungicides
reduce the pest infestation and / or infestation by fungi. Another
advantage is that vaporize at high temperatures, the active ingredients
are not from the cyclodextrin cavities, since the formed cyclodextrin
complexes are thermally stable.This ensures that occurs does not
pollute the air by these substances.
Flexible materials such as films, nonwovens and textile fabrics, can be
fitted by spraying or by dipping process with the cyclodextrin-sols.
Depending on the amount of the sol is applied to the flexible structure
of the material received. The sol in fixed cyclodextrins are able to
store chemical substances from the air. They may also, by spraying,
egwith perfumes and other fragrances that are loaded. A load of other
organic substances such as insecticides, fungicides, bactericide or
biostatically acting substances or pharmaceutical active substances is
possible. By deposition of such insecticides and fungicides, a
parasitic infestation of the materials is prevented.
After the finishing of nonwovens and / or textile fabrics with
cyclodextrins, the cyclodextrin-sols with pharmaceutical and / or
cosmetic active ingredients are loaded. Come such a finished textile
materials in contact with human skin, so the stored substances are
released by the moisture on the skin surface of the skin.The sol-gel
coating prevents their hydrophobic properties, the growth of skin
cells, if such fabrics are used as wound dressings. By the release of
substances that have been stored in the cyclodextrins, the healing
process of wounds is accelerated.
By the incorporation of cyclodextrin into a sol-gel coating ensures
that the cyclodextrins can not be removed by washing processes or
similar processes from the surface of the treated materials. It is
therefore considered a permanent modification of the surface of the
corresponding materials.
The invention further relates to the use of a cyclodextrin-brine as
equipment / impregnation of support materials.
This invention concerns such as the use of a sol-gel method for the
cyclodextrin-produced brine containing 0.1 to 10 wt -% containing a
cyclodextrin derivative that is dissolved or dispersed in the sol
according to the type as described above equipment / impregnation of
inorganic or organic support materials.
The present invention is explained by examples.
Example 1
To a mixture of 50 ml of tetraethoxysilane, 15 ml of
3-glycidoxypropyltrimethoxysilane and 40 ml of ethanol are added 10 ml
of 0.01 N HCl and stirred at room temperature for 10 hours. Then 20 ml
of a 10 wt -% solution added to the polyvinylaminsubstituierten
cyclodextrin and stirred an additional hour. The result is a
water-clear sol. To this sol, a 10 wt -% solution of H2O ZrOCI2 x 8 in
50 weight -% ethanol added.This sol is applied to a polypropylene film
and dried at room temperature. By applying a drop of an alkaline
phenolphthalein solution on the surface, the accessibility of the
cavity of ss-cyclodextrin can be detected. They observed a
discoloration of the drop, which occurs only in the presence of
cyclodextrin (K. Beermann, H.-J. Buschmann, D. Knittel, E. Schollmeyer,
methods of determination of cyclodextrins in textile materials, textile
finishing, 37 (2002) 17).
Example 2
To a mixture of 30 ml of tetraethoxysilane, diethoxysilane dimethyl-30
ml, 20 ml of 3 - glycidyloxypropyltrimethoxysilane, 60 ml of ethanol
are added dropwise 15 ml of 0.01 N HCl in 50 ml ethanol and stirred at
room temperature for 10 hours. Then 20 ml of a 15 wt -% solution added
to the polyethyleniminsubstituierten cyclodextrin and stirred an
additional hour. The result is a water-clear sol. To this sol, a
solution of 10 weight -% AI2 (OH) 5ci x 2-3 H2O in 90 wt- Added%
ethanol. The resulting sol is using a padding applied to a wool fabric
(wet pickup 80 weight -%) and the tissue dried at room temperature.
The proof of the accessibility of the cyclodextrin cavities is carried
out using an alkaline phenolphthalein.
Example 3
To a mixture of 70 ml of tetraethoxysilane, 30 ml of methyl
triethoxysilane, 400 ml of ethanol are added 20 ml of 0.01 N HCl in
portions and [deg.] Stirred at 25 C for several hours.To this sol, then
a solution of 10 wt% Al 2 (OH) 5ci x 2-3 H2O in 80 wt% ethanol and 30
ml of an aqueous dispersion (20 wt -%) added to the
aminosiloxansubstituierten cyclodextrin. The resulting dispersion is
applied to a cotton fabric using a sprayer and then [deg.] At 30 C
dried.
The proof of the accessibility of the cyclodextrin cavities is carried
out using an alkaline phenolphthalein.Example 4
To a mixture of 50 ml of tetraethoxysilane, 15 ml of
3-glycidoxypropyltrimethoxysilane and 40 ml of ethanol are added 10 ml
of 0.01 N HCl and stirred at room temperature (20 <0> C) for 10
hours. Then 20 ml of a 10 wt -% solution added to the
polyvinylaminsubstituierten cyclodextrin and stirred an additional
hour. The result is a water-clear sol. To this sol, a 10 wt -% solution
of H2O ZrOCI2 x 8 in 50 weight -% ethanol added.The resulting sol is
using a padding applied to a cotton fabric (wet pickup 80 weight -%)
and the fabric is dried at room temperature.
The cotton fabric is coated with the Formazantests (mp Altman Prog
Histochem Cytochem 9 (1976;.. W. Oppermann, R. Gutmann, S. Schmitt,
E.-held hair dryer, textile finishing, 37, 19 (2003)) on his biostatic
/ biocidal efficacy investigated. The efficacy is 99%, iethere is no
metabolism by microorganisms in the tissue determined.
Example 5
From the fitted cotton fabric in Example 4 is a 2 x 2 cm <2>
large piece in a petri dish on a given nutrient agar standardization.
After the inoculation, with half a milliliter of E. coli culture is a
storage of the sample at 37 [deg.] C for 24 hours. A visual inspection
shows that no growth of microorganisms on the finished textile sample
has taken place.It has formed around the sample and no yard. This shows
that the cyclodextrin biostatic not diffused out of the sol-gel matrix.
Example 6
From the fully equipped in Example 4 is a round piece of cotton fabric
with a diameter of 5 cm placed on a watch glass and placed in a
desiccator. In the desiccator is a petri dish with approximately 20 ml
benzyldimethylamine.After 7 days, the textile sample is released some
time in order to remove adsorbed benzyldimethylamine, and then into a
sample vial for headspace gas chromatography transferred. After the
addition of a few microliters of water, the sample is at 80 [deg.] C
water bath. Subsequently, the gas is analyzed by gas chromatography.
The benzyldimethylamine can be clearly demonstrated.
Example 7
From the fully equipped in Example 4 is a round piece of cotton fabric
with a diameter of 5 cm placed on a watch glass and placed in a
desiccator. In the desiccator is a petri dish with approximately 20 ml
of hexanal. After 3 days, the textile sample is released some time in
order to remove adsorbed hexanal, and then into a sample vial for
headspace gas chromatography transferred. After the addition of a few
microliters of water sample at 80 [deg is.] C water bath. Subsequently,
the gas is analyzed by gas chromatography. The hexanal can be clearly
demonstrated.
Example 8
From the fully equipped in Example 6 is a round piece of cotton fabric
with a diameter of 5 cm placed on a watch glass and placed in a
desiccator. In the desiccator is a petri dish with approximately 20 ml
benzyldimethylamine. After 5 days of the textile sample is released
some time in order to remove adsorbed benzyldimethylamine.It is given a
2 x 2 cm <2> large piece in a petri dish on a standard 1 nutrient
agar. After the inoculation, with half a milliliter of E. coli culture
is a storage of the sample at 37 [deg.] C for 24 hours. A visual
inspection shows that no growth of microorganisms on the finished
textile sample has taken place. However, over the textile sample formed
a courtyard, in which there are no microorganisms.By the existing water
obviously a release of benzyldimethylamine has taken place. Example 9
Of the vessel equipped in Example 2 is a circular piece of wool fabric
with a diameter of 5 cm placed on a watch glass and placed in a
desiccator. In the desiccator is a petri dish containing about 5 ml of
lemongrass oil. After 2 days the textile sample is released some time
in order to remove adsorbed Lemon grass oil.After a slight moistening
significantly, the smell of lemon grass can be perceived.
Example 10
From the fitted wool fabric in Example 2 is a round piece with a
diameter of 5 cm placed on a watch glass and placed in a desiccator. In
the desiccator is a petri dish containing about 5 ml of lavender oil.
After 2 days the textile sample is released some time to adsorbed
lavender oil. to remove.After a slight moistening of the smell of
lavender can clearly be seen.
Example 11
To a mixture of 30 ml of tetraethoxysilane, diethoxysilane dimethyl-30
ml, 20 ml of 3 - glycidyloxypropyltrimethoxysilane, 60 ml of ethanol
are added dropwise 15 ml of 0.01 N HCl in 50 ml of ethanol and at room
temperature (20 <0> C) 10 hours stirred. Then 20 ml of a 15 wt -%
solution added to the partially methylated ss-cyclodextrin and stirred
an additional hour. The result is a water-clear sol.% AI2 (OH) 5ci x
2-3 H2O in 90 wt - - To this sol, a solution of 10 wt% ethanol added.
By dipping a piece of wood in the resulting sol this is impregnated.
After drying, the piece of wood at room temperature, the sample is
sprayed with a Permethrinlösung in acetone. After drying, the wood
is dipped briefly in acetone to remove adsorbed permethrin.Evidence of
complex formation of cyclodextrin with permethrin is done by an aqueous
extraction of the wood piece. In the extract permethrin by GC-MS
analysis is proven.
Example 12
The sol prepared in Example 4 is used to a piece of wood floors (36 x
17 cm) to be sprayed. For comparative purposes, an equally large piece
of wood parquet with a 10 wt -% solution of cyclodextrin
polyvinylaminsubstituierten sprayed.After drying, both samples dropped
onto a drop of water using a pipette. In the case of the sample sprayed
with the sol is no wetting of the surface. Contrast, one observes a
complete wetting in a short time, in the sample with the sprayed
polyvinylaminsubstituierten cyclodextrin.
The complexation of substances leached from the wood floor is
determined according to DIN ISO 16006-3.This is quantitatively measured
in a test chamber after a day the concentration of formaldehyde in the
air. It gives the following values: a) wood flooring (untreated): 0.24
[ppm] b) wood floor (sol with cyclodextrin): 0.07 [ppm] c) Holparkett
(only with cyclodextrin): 0.03 [ppm]
PT
1826248
CONTAINER FASTENING COATING COMPOSITION, CONTAINER FASTENING COATING,
ITS MANUFACTURE AND APPLICATION







CA 2709191
WO
2009/074124
PROTECTIVE
LAYER FOR PLANTS AND TREES, THE PRODUCTION THEREOF AND USE THEREOF
2009-06-18
Inventor(s): SCHWINDT SASCHA [DE] + (SCHWINDT,
SASCHA)
Applicant(s): STIFTUNG NANO INNOVATIONS [CH];
SCHWINDT SASCHA [DE] + (STIFTUNG NANO INNOVATIONS, ; SCHWINDT, SASCHA)
Classification: - European: A01N25/04;
A01N25/34; A01N43/16
The invention relates to a method for producing a protective layer on a
surface of a plant, a protective coating for a surface of a plant, a
plant coated with this protective layer, a composition for carrying out
the process and the production of the protective layer and uses of that
composition.
Background of the Invention
Every year the world's agriculture caused billions in damage by plant
pests such as fungi or Frassschädlinge that infect the leaves of
crops and damage. Previously, these pests were controlled by
herbicides, pesticides, according to the directory (Federal Office for
Consumer Protection and Food Safety, as of 01.11.2007) to the areas
Herbicides to control weeds,
Insecticides against insect pests,
Fungicides to control fungal pathogens,
Rodenticides against rodents,
Nematicides against nematodes (roundworms)
Acaricides against mites / spiders,
Molluscicides against slugs,
Bactericidal against bacteria,
Agents against viroids,
Agents against viruses
Resources for the processing of Obstund Rebveredelung and ornamental
trees,
Tool for preventing wildlife damage
Means forWound closure / wound treatment,
Growth regulator,
Seeds and Propagating Material for the treatment of seed potatoes and
Means of soil decontamination
belong. All means and substances in common is that they are either the
protected plant to encourage appropriate defensive measures or kill the
pests. The plant leaf is next to the stem axis and the root of one of
three basic institutions of higher plants and is known as a body type
Phyllom.Leaves are lateral outgrowths of the node (nodes) of the stem.
The original functions of leaves photosynthesis (structure of organic
materials with the aid of light) and transpiration (water evaporation,
important for nutrient uptake, and - transport). Leaves occur only in
plants sprout, that is, at fern-like plants (Pteridophyta) and seed
plants (Spermatophyta).However, they are absent in mosses and algae, at
the <"> phallus, however, may experience leaf-like structures,
but these are provided as an analogy of the leaves. The variety of leaf
shapes is enormous. In some cases, in the course of evolution were also
leaf organs, the with the original function of the leaf, namely,
photosynthesis and transpiration, have nothing to do more: for example,
petals, leaf spines and leaf tendrils, and bud scales.
The sheet includes the outside with a final tissue from the epidermis,
which consists of only one cell layer. The epidermis has a waterproof
layer of wax to the outside cuticle that prevents unregulated
evaporation. The cells of the epidermis usually have no chloroplasts
(the cell components, in which photosynthesis takes place).Exceptions
are the epidermis of hygro, HeIound hydrophytes and partially shade
leaves, especially the guard of the stomata (stomata), which always
contain chloroplasts. The stomata are the regulation of gas exchange,
primarily of water vapor. After the distribution of stomata, a
distinction is hypo-matic (stomata on the leaf base, most common form),
amphistomatische (stomata on both sides of the leaf) and epistomatische
leaves (stomata on the leaf surface, suchExample, in floating leaves).
The attachments are formed by the epidermis hairs (trichomes) called.
Are involved in the formation and subepidermal cell layers, it is
called Emergence: Examples are spikes or glandular. When mesophyll
tissue called the Assimilation. It is usually in the structured under
the upper epidermis and palisade parenchyma located below it spongy.The
palisade parenchyma consists of an elongated or three layers,
perpendicular to the leaf surface vertical, chloroplastenreicher cells.
In the palisade, whose main task is to photosynthesis, there are about
80 percent of chloroplasts. The spongy parenchyma is composed of
irregularly shaped cells that form the basis of their form large
intercellular spaces. The main task of the spongy parenchyma is to
ensure the ventilation of the parenchymatous tissue.The cells are
relatively poor in chloroplasts. The vascular bundles are often located
on the border between the upper Palisadenund spongy spongy. The
structure resembles that of the vascular bundles in the shoot axis and
is usually collateral. The vascular bundles branch off from the shoot
axis and pass by without turning the petiole into the blade. This
includes the xylem to leaf surface, the phloem to the leaves.Large
vascular bundles are often surrounded by an endodermis, which is here
called bundle sheath. The bundle sheath controls the material exchange
between vascular bundles and mesophyll. The vascular bundles end
blindly in the mesophyll. Here, the vascular bundles is reduced still
more, that is, the first sieve tubes become less and fall out, then
remain in the xylem only part Schraubentracheiden ending ultimately
blind.The entire leaf is usually so dense interspersed with vascular
bundles, leaf cell is that no more than seven cells from a vascular
bundle. The resulting small fields between the vascular bundles are
called areoles or intercostal fields. The function of the vascular
bundles is the delivery transport of water and minerals into the leaves
(through the xylem) and the transport of photosynthates from the leaf
(through the phloem).
So far, no methods are known which generate as protection against fungi
and a Frassinsekten whatsoever layer on the surface of the plant or
leaf surface. So far, it was expected to affect the physiology of a
coating plant leaf and thereby harm the plant would. A coating plant
leaf as a protective layer must therefore meet two conditions.Had a
sufficiently large translucency is required to provide the information
contained in the plant leaf chloroplasts with radiation in the range of
320 to 700 nm. A in this wavelength range adsorptive or reflective
coating acts would affect the energy supply of the plant cell. Inside
the chloroplasts located as plasmatic phase of the stroma.This is
interspersed with stroma thylakoid membranes
(Membraneinstülpungen), the multi-roll-like superimposed is the
Granum. This may in the membranes as a pigment chlorophyll is now
embedded in turn absorb light from the above-mentioned wavelength range
and use this energy for the production of ADP (adenosine triphosphate)
from ADP (adenosine diphosphate) and phosphate.
The second requirement is to meet a nanoscale protective layer must
plant leaf, the orderly functioning of the stomata. Through the stomata
(Greek stoma, mouth) or stomata, gas exchange is a plant. The stomata
are usually of two bean-shaped cells called guard-formed, which enclose
an opening, the gap. Counting the cells that surround the guard around,
add more, we speak of stomatal apparatus (stomatal complex).The pores
themselves are, strictly speaking, the actual gap openings. Guard-are
usually in the lower epidermis of plant leaves, the grasses on both
sides of the leaf, and floating leaf plants only at the top. The gas
exchange with the surrounding air is especially important for the
supply of CO2. Carbon dioxide is absorbed by plants through the
processes of photosynthesis from the air.Thus, the diffusion through
the cell walls function optimally, it must be as thin or permeable.
Such cells evaporate but plenty of water, land plants would wither
quickly with such leaves. About the separation of the intercellular
space in the Journal of the dry outside air through the stomata, the
plant receives control over the water loss.Through the pores by
evaporation (stomatal transpiration or evaporation) instead, which
creates a suction transported by water from the roots to the leaves:
further points are important for the stomata. With the water are
transferred from the soil and nutrients are concentrated in the
leaves.In addition, the evaporation cools the leaves, this overheating
in bright sunshine and not the specific temperature optimum, the
enzymes in the leaf tissues, are not exceeded....
SI1825752
Coating compound made of an agent
which generates SiO2 with at least two antibacterial agents
Inventor: JURGENS RALF [DE]; SCHWINDT SASCHA [DE]
[0001] The invention relates to an antibacterial coating composition,
on base of a silicon dioxide-producing means, an application set, a
nanoskalige coating on the base of polymerized SiO2, the preparation of
the coating, the subsequent treatment of the coating as well as a
multiplicity of uses, like appended more near explained.
State of the art
[0002] DE 102004014483 A1 concerns a porous inorganic oxide layer with
at least a cationic polysaccharide contained in it. Here chitosan,
becomes Chitosansalze, a cationic Chitosanderivat with amino and
ammoniumfunkunktionellen groups and an alkyl or a acylmodiziziertes
chitosan mentioned as biozider active ingredient. From the present
invention this document differs by the different one surface structure,
those non porous is and and. A. deacetylierte Chitosanderivate begins.
[0003] US 6306835 A1 describes
3-Trimethylammonium-2-hydroxypropyl-N-chitosan (CHI-Q188) as
antimicrobial active ingredient. It becomes described that to the
preparation more homogeneous, transparent layers the use is pure
aqueous nano-brine of advantage, since in these the antimicrobial
cationic polysaccharides are good soluble. Around the fact it is
provided that the first formed alcoholic nano-brine by careful removal
of the alcohol in aqueous nano-brine converted become.
[0004] DE 20 2004 019,687 A1 concerns the use of particles, whose at
least partly consist surface of metallic silver, with a diameter of
less than 100 Nm, and, which as clearcoat formed is in accordance with
claims. With the described layers it essentially acts around
substantial thicker lacquer layers within the range of 1 m to 100 m.
[0005] DE 20 2005 006,784 A1 describes, a porous Sol gelcoating with
antimicrobial effective substances/compounds those, prepared after the
Sol gelprocess, selected is from the group, existing from Ag, Zn, cu,
SN, I, width unit, Gr, CR, their ions as well as their compounds and
mixtures of it, in particular silver-organic compounds,
silver-inorganic compounds, zinc-organic compounds, zinc-inorganic
compounds as well as their salts and oxides. These compounds are not
subject-matter of the present invention. Furthermore this Patent Laid
open describes the presence of carbon in detectable amount in the Sol
gellayer, when case of planar is not desired here.
[0006] The disadvantage of the before described antimicrobial
substances in the state of the art is in case of the cationic
polysaccharides in only the effect limited to negative charged surfaces
of bacteria, to cationic or nonionic microorganisms becomes only
insufficient because of the growth hindered and/or. killed. After
newest studies a resistance adjusts itself against silver ions, the
effectiveness of the antimicrobial component diminishes thus after few
weeks, from a durable antimicrobial effect cannot thus not the speech
be with certain microbial organisms.
[0007] Disadvantages in DE 20 2005 006,784 A1 described organometallic
compounds are their strong polluti ng effect, since excluded due to the
porous structure of the Sol gelcoating an erosion and thus an entry are
not into the environment. These active ingredients are found increased
in the food chain up to the humans and are to a considerable degree
harmful for the humans and the environment, thereby. Tributylzinn is
erbgutschädigend.
[0008] It is already known, antibacterial and/or. antimicrobial active
ingredients to the destruction and/or. Growth inhibition of bacteria,
funguses, to use algae and viruses and to the protection of materials
and foods against microbial impurity. The environmental, microbial
contamination through approx. 2 to 3 billion different microorganisms,
of it alone approx. a steady increasing health
Gefährdungspotenzial represents 15.000, which can spread over the
air and settle thus almost any surface. In the following the term
becomes “antimicrobial” used, thus is in particular the biocides and/or
for the effect of the substances. biostatic effect on microorganisms
meant.
[0009] It is known to produce Sol gellayers by means of a Sol
gelprocess. Metallic oxide xerogels become preferably from SiO2,
R-SiOn, R2SiOn, Al2O3, ZrO2, TiO2 or their mixtures used, whereby R =
H, alkyl, aryl, Epoxi alkyl, Aminoalkyl and n = 1.5 or 1 can be. One by
the hydrolysis and condensation reactions receive these gels from
silicon alkoxides. The molecules become connected with one another due
to the polymerization taken place during the process. The total volume
of the sols becomes polymerized thereby. The polymerized silicon oxides
form a SiO2-Gel (see. J.C. Brinker, G.W. Sheared one, sol gel Science,
Academic press, London 1990).
[0010] The continuous condensation bottom alcohol splitting off leads
to spherical increasing of the particles, which itself starting from a
thickness of approx. 70 Nm due to the light scattering at the particles
(Tyndall effect) to prove leave. By a procedure referred as gelation
sols can change into gels. The particles continue to grow, until they
touch themselves and network by other condensation. Finally thereby a
solid phase is formed which is penetrated with a liquid phase. As gels
formbeständige, light deformable disperse systems rich at liquid
become referred, which of a solid, irregular three-dimensional network
and a liquid to consist.
The functionalization become the sol from tetraethoxysilanes aliphatic
and aromatic aldehydes, carbonic acids or aminocarbonic acids an added.
Alternative one becomes organic modified by changed substituents at the
Precursor (R'Si (OC2H5) 3) the SiO2-Netzwerk. Likewise for it the
synthesis of various Alkyltriethoxysilane with Azomethinbindung becomes
by the conversion of aminopropyltriethoxysilanes with
Benzaldehydderivaten and/or. Acetylacetone used.
Inorganic-oxidic gels become frequent by conversion of element
alkoxides with alcohol-water mixtures or in pure water prepared. The
alcohol serves here the generation of an homogeneous reaction mixture
and can become by other per tables or aprotic solvents replaced. The
flexibility and porosity of the Sol gellayers can be changed by
modification of the prescriptions. A higher portion of R-SiOn and/or
R2SiOn improves the flexibility of the layers, by the formation of
composite oxides such as Al2O3, ZrO2, TiO2 can the abrasion stability
and specific hardness amplified become.
Invention
Antibacterial coating composition
[0011] An object of the invention is it first to make a novel
antibacterial coating composition available.
[0012] This object becomes by the combination of the Si02 of producing
means as well as particular portions of particular antimicrobial agents
dissolved, those from a selection of two by three different material
classes made.
[0013] The invention relates to so an antibacterial coating
composition, contained 50 Gew % to 99.9 Gew %, preferably 80 Gew % to
99 Gew %, a SiO2-erzeugenden of means, whereby the coating composition
contains 0.1 Gew % to 50 Gew %, preferably 1 Gew % to 20 Gew %, related
to the total composition, at least an antibacterial active ingredient
in the form of cationic, anionic or nonionic deacetylierten chitosans
and Chitosanderivaten and/or phenols of the group of the halogenated
Dihydroxydiphenylmethane, - sulfides, and - ether and/or substituted
quaternary ammonium salts of the alkylated phosphoric acid, whereby the
antibacterial active ingredient selected from at least 2 compounds of
the 3 appended connecting classes in the form of cationic, anionic or
nonionic deacetylierten chitosans and Chitosanderivaten and/or phenols
of the group of the halogenated Dihydroxydiphenylmethane, - sulfides,
and - ether and/or substituted quaternary ammonium salts of the
alkylated phosphoric acid.
[0014] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with that the
SiO2-erzeugenden means selected is out
0 to 100 Gew %, preferably to Gew % tetraethoxysilanes,
0 to 100 Gew %, preferably to Gew % Trimethoxymethylsilan, and
0 to 100 Gew %, preferably to Gew % Dimethoxydimethylsilan.
[0015] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with which means producing
the SiO2 contains Al2O3, TiO2, ZrO2, MgO and/or V2O5 further up to 20
Gew %, whereby these additives are in arbitrary mixing ratios present,
preferably in mixing ratios between 0,1 Gew % and 50 Gew % from the
group of the Al2O3, TiO2, ZrO2, MgO and V2O5, particularly prefered in
mixing ratios between 1 Gew % and 20 Gew % from the group of the Al2O3,
TiO2 and ZrO2.
[0016] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with that the active
ingredient as halogenated Dihydroxydiphenylmethan, - sulfide and -
ether selected is hydroxy more diphenylether from 5,5 ' - Dichlor-2,2'
diydroxy diphenylmethan, 3.5.3 ', 5 ' - Tetrachlor-4,4' diydroxy
diphenylmethan, 3.5.6.3 ', 5 ', 6 ' - Hexchlor-2,2' diydroxy
diphenylmethan, 5.5 ' - Dichlor-2,2' dihydroxy diphenylsulfid, 2.4.5.2
' 4 ', 5 ' Hexachlordihydroxydiphenylsulfid, 3.5.3 ', 5 ' -
Tetrachlor-2,2' Dihydroxy diphenylslfid, 4.4 ' -
Dihydroxy-2,2'dimethyl-diphenylmethan, 2 '
2-Dihydroxy-5',5-diphenylether or 2.4.4 ' Trichlor-2'.
[0017] These phenols are available as 5.5 ' - Dichlor-2,2' diydroxy
diphenylmethan (Preventol of dd, Bayer AG), 3.5.3 ', 5 ' -
Tetrachlor-4,4' diydroxy diphenylmethan (Monsanto corporation), 3.5.6.3
', 5 ', 6 ' - Hexchlor-2,2' diydroxy diphenylmethan (Hexachlorophen),
5.5 ' - Dichlor-2,2' dihydroxy diphenylsulfid (Novex, Boehringer
Mannheim), 2.4.5.2 ' 4 ', 5 ' hexadecimal chlorine dihydroxy
diphenylsulfid, 3.5.3 ', 5 ' - Tetrachlor-2,2' Dihydroxydiphenylslfid
(Actamer, Monsanto), 4.4 ' - Dihydroxy-2,2'dimethyl-diphenylmethan, 2 '
2-Dihydroxy-5',5-diphenylether (Unilever), 2.4.4 ' Trichlor-2' hydroxy
more diphenylether (Irgasan DP 300, Ciba-Geigy).
[0018] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with which it concerns with
the phenol 2,4,4 ' Trichlor-2' hydroxy more diphenylether.
[0019] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with which it concerns with
the active ingredients cationic, anionic or nonionic deacetylierten
chitosans and Chitosanderivate, preferably around
Trimethylchitosaniumchlorid, the Dimethyl-N-C2. to
C12-alkylchitosaniumiodid, quaternary Chitosansalze with anions of the
phosphoric acid, O-Carboxymethylchitin-sodium salts, O-Acylchitosan, N,
O-Acylchitosan, N-3-Trimethylammonium-2-hydroxypropyl-chitosan and
O-TEAE-Chitiniodid.
[0020] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with which the chitosans and
Chitosanderivate are low molecular chitosans and Chitosanderivate,
whereby the molecular weights between 1,0 x 10< 5> g/mol and 3.5
x 10< 6> g/mol, preferably between 2,5 x 10< 5> g/mol and
9.5 x 10< 5> g/mol lie.
[0021] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with which the active
ingredients are quaternary ammonium salts of the alkylated phosphoric
acid, whereby each of the alkyl radicals exhibits, independently 1 to
12 carbon atoms and/or halogenated ammonium salts, preferably the
Cetyltrimethylammoniumbromid, the Didecyldimethylammoniumchlorid, the
Hexadecylpyridiniumchlorid and the Polyoxyalkyltrialkylammoniumchlorid.
With these substituted quaternary ammonium salts of the alkylated
phosphoric acid, their biostatic effect is in numerous publications
documented. Paths of the very good water solubility of these salts
their integration is particularly favourable into the SiO2-Matrix. Also
halogenated quaternary ammonium salts like the
Cetyltrimethylammoniumbromid, knew its antimicrobial effect bottom
evidence provided and into the SiO2-Matrix to the use to come.
[0022] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with which the microbial
active ingredients in mixing ratios between 0,1 Gew % to 99.9 Gew %,
preferably 1 Gew % to 99 Gew %, in particular 5 Gew % to 95 Gew % are
present.
[0023] The mixing ratio of the antimicrobial active ingredients
chitosan, 2.4.4 ' Trichlor-2' hydroxy more diphenylether (triclosan)
and quaternary ammonium salts in the sols among themselves should
become set as follows. In sum the antimicrobial active ingredients
between 0,1 Gew % and 50 Gew % can constitute, preferably 1 to 20%
related to the total composition of the sols. The portion of the
respective antimicrobial active ingredients can be thereby between 1
volume % and 98 volume %. By different prescriptions (quantities) the
antimicrobial effect can become on the respective microbe population
the purpose of the highest effect set.
[0024] An other prefered embodiment of the present invention concerns a
composition of the before-described type further contained conventional
auxiliary and additives, in particular acidic and basic
polycondensation catalysts and/or Flouridionen.
[0025] The invention the object continues to be the basis, an
application set to make available, which finds both with industrial
application as well as in the DO it yourself range application.
[0026] This object becomes dissolved by the selection of the coating
composition as well as particular application means.
[0027] The invention relates to therefore an other application set, the
contained composition of the before-described type as well as
application means for the purification and preparation of the
substrates which can be coated, as well as in the form of individual
packaged Sachet cloths. The aforementioned application means can cover
bundle-large between 0,25 I to 800 I
Nanoskalige coating on carriers
[0028] The invention is the basis the other object, a nanoskalige, and
antimicrobial, to create in particular biocides coating on base of an
inorganic polymerized SiO2-Schicht on arbitrary organic or inorganic
supports which different than the layers in the state of the art porous
are not and besides both hydrophobic as well as oleophob is.
[0029] This object becomes by the combination of the SiO2 of producing
means as well as particular portions of particular antimicrobial agents
dissolved, those from three different material classes alone or
preferably as combination of at least two material classes made.
[0030] The invention relates to therefore further nanoskalige, in
particular 50 Nm an antibacterial coating thick to 500 Nm, preferably
between 120 Nm and 250 Nm, a contained not porous inorganic polymerized
SiO2-Schicht, applied on a support material, whereby the coating 0.1
Gew % to 50 Gew %, preferably 1 Gew % to 20 Gew %, related to the total
composition, at least an antibacterial active ingredient in the form of
cationic, anionic or nonionic deacetylierten chitosans and
Chitosanderivaten and/or phenols of the group of the halogenated
Dihydroxydiphenylmethane, - sulfides, and - ether and/or substituted
quaternary ammonium salts of the alkylated phosphoric acid, whereby the
antibacterial active ingredient selected from at least 2 compounds of
the 3 appended connecting classes in the form of cationic, anionic or
nonionic deacetylierten chitosans and Chitosanderivaten contains and/or
Phenols of the group of the halogenated Dihydroxydiphenylmethane, -
sulfides, and - ether and/or substituted quaternary ammonium salts of
the alkylated phosphoric acid.
[0031] The layers can become in varying thickness from 50 Nm to 500
prepared, preferably however in layers between 120 Nm and 250 Nm, there
the SiO2-Nanopartikel used in the spraying method on the
not-lung-common size of > 100 Nm set become.
[0032] Also prefered is a coating of the before-described type, with
which the SiO2-Schicht at least partly consists of R-SiOn, and/or
R2-SiOn, whereby R = H, alkyl, aryl, Epoxy alkyl or Aminoalkyl and n =
1.5 is larger or.
[0033] Also prefered is a coating of the aforementioned type, with
which the SiO2 contains layer Al2O3, TiO2, ZrO2, MgO and/or V2O5 in
arbitrary mixing ratios, preferably in mixing ratios between 0,1 Gew %
and 50% Gew % from the group of the Al2O3, TiO2, ZrO2, MgO and V2O5,
particularly prefered in mixing ratios between 1 Gew % and 20 Gew %
from the group of the Al2O3, TiO2 and ZrO2.
[0034] The advantages of the antimicrobial coating according to
invention and/or. Surface refinement essentially consist of the
subsequent points:
1. Very high hydrophobie and Oleophobiewerte, more comparable with the
values of coatings, which become generated by means of fluorine carbon
resins. Thus an extreme strong antiadhesive effect, which still exceeds
those of the ptfe, goes it becomes contact angles of 139,5 deg.
achieved (Institut high stone). This is favourable, in order to prevent
the Erstbesiedlung of the surfaces by microorganisms, which test before
the settlement of the substrate by the delivery of a tacky secretion
quasi whether the surface for a settlement is suitable. Since this
secretion on the oleophoben surface remains hardly clinging, it does
not come only at all in many cases to a settlement and into sequence to
a colony formation.
2. The very good adhesive coating can be laid on because of the very
good ductile properties on substrates of most different geometry and
nature.
3. The SiO2-Matrix (glass) is very abrasion-stable and is characterised
by not measurable abrasion and one much high hardness. Due to the
ultradünnen layers of < the glass layer their very good
flexible properties keeps 250 Nm.
4. The immobilization of the antimicrobial active ingredients the
prevented elution and dilution of the active ingredients and thus
removing the antibacterial activity.
5. The coating composition consists of non-toxic compounds, which are
more degradable biological. Silicates like the SiO2 are the most
frequently occurring compounds of the earth's crust.
6. With most different fabrics Waschversuche became the determination
of the permanence of the coating performed. A requirement of the
textile industry became after a resistance to washing of > 50
laundries continuous achieved, provided that the substrate is not
likewise after this number of washing processes degradiert.
7. By the mixture of most different antimicrobial substances a
broadband Antimikrobiotikum can become prepared that suitable is to
fight also strong heterogeneous populations. The prescription can
become the respective ambienten requests adapted. Like that it is
possible, particular prescriptions for fabrics, for hygiene-sensitive
surfaces in hospitals to manufacture for breathing air filters or for
aquatic environments and to obtain thus the optimum growth blockade.
Training of resistances becomes more other (e.g. MRSA) prevented.
[0035] Other subject-matter of the invention is a coating of the
aforementioned type as coating for hard surfaces, in particular as
Antifouling means.
[0036] Object of the invention is it likewise to make a novel
Antifouling coating available which overcomes the disadvantages
comparable coatings to the state of the art, hydraulic and oleophobe
properties exhibits, so that an effective protection of endangered
surfaces before adhesion of biopolymers and microorganisms, with
simultaneous indulgence of the environment is, ensured and the
abrasion-stable for a lasting protection and thus is wasserunbelastend.
[0037] This object becomes according to invention dissolved by the fact
that the surfaces a polymerized SiO2 - matrix exhibits into which
antimicrobial active ingredients and/or metal oxides are storable,
whereby these active ingredients not eluierbar and immobilized is
applicable into the SiO2-Matrix.
[0038] The coating is due to their polymerized SiO2 matrix
glass-similar. With use in moved waters from this an high hydrodynamic
efficiency, which leads to an effective self cleaning, results. By the
SiO2 matrix is the coating furthermore abrasion-stable, scratching and
scheuerfest.
[0039] This is the use of the coating composition of the aforementioned
type as Antifouling means for with water, in particular with sea and
sea water in compound standing surfaces.
[0040] An other object of the invention concerns therefore the use of
the coating for with water, in particular with sea and sea water in
compound standing surfaces to the protection before Biofouling causing
biopolymers and/or microorganisms as well as a method to the
preparation of a such coating.
[0041] Surfaces in aquatic habitats are the formation of tacky
biopolymers exposed, which introduce a Biofoulingprozess. Bottom
Biofouling understands one the deposition of living organisms on
material surfaces in aqueous environment, which their physical surface
properties negative affect. Each Foulingprozess in the water starts
with the attachment of organic molecules at a surface. Its
solidification the possible other settlement of bacteria, Diatomeen,
shells and cancers etc. In marine environment experiences each surface
Biofouling, which leads to one of the largest problems with the
surfaces in the marine technology. Particular surface coatings,
“Antifouling coatings so mentioned”, are to prevent the vegetation at
hulls, sea water constructions, oil platforms, harbor facilities and
tubes, as well as at other artificial underwater structures. It is
known, hulls, to provide oil platforms and harbor facilities with
Antifouling coatings.
[0042] The TRGS516 (technical rules for dangerous materials,
Antifouling, output 1996) shows the conditions of the safety-relevant,
as well as ergonomical requests according to industrial medicine and
hygienic to dangerous materials regarding Inverkehrbringen and
handling. It regulates the use of very toxic, toxic and Antifouling
colors injurious to health. Known Antifouling coatings are based either
on forms of the mechanical purification or on the discharged one of
toxic biocides from matrix coatings or on a combination of both. The
mechanical purification strong slippery surfaces become generated by
the use of Teflons or silicone in the coating, which prevent the
attachment of Foulingstoffen.
[0043] In addition one differentiates between insoluble and soluble
coatings. The insoluble Antifouling coatings exhibit an high abrasion
resistance, soluble Antifouling coatings are eroding and become from
flowing water slow removed. Known Antifouling coatings prevent the
settlement phase of the Foulingprozesses by their biocides.
[0044] In that DE 101 17 945 becomes a Antifouling coating a without
biocide described, which biomimetisch as dual Kompositsystem,
constructed with cleaning, an hydrodynamic very smooth, a
nano-structured surface pore size defined in form of of a pore-formed
component with, which I after the particle size of tacky dirt particles
arranges, and a pore-filling component, which exhibit gel-formed desert
hydrophobic, the adhesive properties of the adhesive biopolymers
adapted properties.
[0045] EP 1,446,011 A1 describes a Antifouling composition on the base
of 4-Bromo-2 (4-Chlorophenyl) - 5 (Trifluoromethyl) - 1
H-Pyrrole-3-Carbonitril.
[0046] EP 1,457,531 A1 describes likewise a Antifouling composition on
the base of a metalliferous copolymer and the active ingredient
4,5-dichloro-2-n-octyl-4-isothiazolin-3-one.
[0047] EP 65 10 34 A1 describes a rot-preventing painting composition,
which contains a copper oxide or a Kupferthiocyanat and a copper salt
of 2-Pyridinthiol-1 as effective compound.
[0048] EP 64 66 30 describes a coating composition, which contains
several Antifouling means as essential components or and or several
copolymers, the available is from a monomer mixture, comprising monomer
A of the formula (1)
<EMI ID=1.0>
[0049] Where R< 1> and R< 3> in each case a group is,
selected from alkyl groups, cycloalkyl groups and aryl groups, and
which can be identical or from each other various, and X is a
Aryloyloxygruppe, a Methacryloyloxylgruppe, a Maleinoyloxylgruppe or a
Fumaroyloxygruppe and a monomer B of the formula (2)
Y (CH2CH2O) NR< 4> (2)
where R< 4> an alkyl group, a cycloalkyl group or aryl group is,
Y a Aryloyloxygruppe, a Methacryloyloxylgruppe, a Maleinoyloxylgruppe
or a Fumaroyloxygruppe and a n is a whole number from 1 to 25, and the
amount of the Antifoulingmittels amounts to 0.1 to 80 Gew % on base of
the weight of the solid content of the coating composition.
With the biocides one differentiates between “metal-organic biocides”,
like arsenics, coppers and Tributylzinn, and “natural biocides”, with
which many marine organisms themselves protect their surface from
Biofouling. They can antialgalen as biogenous active ingredients
antibacterially, work antifungisch and makrofoulingverhindernd. However
the need grows at altogether non-toxic vegetation protection methods
due to stricter legislation
[0050] The antimicrobial active ingredients, like chitosan, 2.4.4 '
Trichlor-2' hydroxy more diphenylether and quaternary ammonium salts
prevent the effective settlement of surfaces of the support material by
bacteria, funguses, viruses, algae, Diatomeen, shells and cancers in
air environment, aqueous environment and air water systems, work thus
antibacterially, antifungal, fungicidal, algizid and virozid.
[0051] The Antifouling coating is water and environmentalneutral. It is
simple in the processing and can by spraying (aerosol) or capers on the
surfaces applied become. By storing the active ingredients into the
SiO2-Matrix they cannot be washed dissolved or. Furthermore it is
favourable that your effectiveness does not decrease over the time.
[0052] Further it is of advantage to bring metal oxides for example to
Al2O3 and/or TiO2 into the SiO2 matrix. This Antifouling coating
according to invention is characterised with it by a strong
hydrophobische and oleophobische effect.
[0053] One with the Antifouling coating according to invention treated
surface represents a very poor clamping coat situation for polymers
and/or for microorganisms, so that hardly colonies can form, biostatic
active ingredients is antimicrobial acting substances, with whose
contact the microorganisms adjust their growth. Beyond that it exhibits
a thickness within the nanometer range and is acidic one and caustic
solutions opposite very stable. Teflonhaltige and/or fluorcarbonhaltige
or silikonhaltige coatings, which are to cause an attaching of
microorganisms due to their smooth surface, are only hydrophobic ones,
not however oleophob, partially even oleophilic, so that microorganisms
on the oil-wetted surfaces can quite settle and take place
Biofoulingprozesse. Beyond that these coatings are not abrasion-stable
and are subject therefore to strong wear. In the processing these
coatings likewise critical are to be evaluated, since they contain
alcohol-based solvents.
[0054] Metal-organic coatings, which contain arsenics, coppers, or
Tributylzinn, are water-getting biocide dirty, strong and thus strong
polluting. Furthermore Tributylzinn haltige colors are in the USA since
01.06.2005 even forbidden. Beyond that these not abrasion-stable
coatings are eroding and become by flowing water removed. The active
ingredients increased in the food chain are found to biocides up to the
humans and are to a considerable degree harmful for the humans and the
environment, thereby.
[0055] The nanoskalige Antifouling coating on SiO2-Basis however the
satisfied requirement after both hydrophobic and oleophober effect.
Microorganisms cling only very heavier on this surface and can form so
hardly colonies. By the complexation of the polymerized SiO2-Schicht by
means of antibacterial chemicals a not eluierbares Antifouling becomes
generated, which is water-neutral.
Cardboard box coating
[0056] Other subject-matter of the invention is a coating of the
aforementioned type in form of a packing coating.
[0057] An other object of the invention is it to make available a
coating as well as methods to the protection before moisture of
packages, like cardboard boxes on paper and sticking basis, like also
on base of fabrics and tissues of most different type, before rains,
snows, condensed water, sea water, extreme high relative humidity and
microorganisms, with simultaneous retention of the breathing activity
(diffusible) on the base of ultradünnen SiO2-Beschichtungen and
simultaneous antimicrobial protection, as well as a method for this.
[0058] Packages, like cardboard boxes serve all type as waterproof
package of goods and goods, in order to ensure as safe a transport of
the cargo as possible, i.e. one strives to a Antifouling coating to
reach.
[0059] Here the package is not only to protect the content against
damages mechanical type, but the package is to protect the cargo also
against impairment by waters or moisture. The cargoes are moisture of
most different type, like e.g. Rain, snow, condensed water, sea water,
extreme high relative humidity or wet pile documents, exposed. Moisten
or wet-damaged cardboard boxes e.g. suffer depreciations. by linear
deformations, twist features, changes in evenness and color, reduction
of the mechanical tear strength and. With the storage in the stack a
Feuchtigkeitsüberschuss leads to swelling the fibers in the edge
portions thereby among other things in their edges the wavy can. These
damages are irreversible, there it with the later drying process to
forgiven due to internal stresses with uneven distribution of the
moisture within the sheet and for spotting (edges of drying) come.
Charge sweat can particularly with travels from cold to warm and/or.
with the deletion in tropical ports develop, if the good did not become
sufficient heated during the journey and e.g. when opening the
hatchways and/or. Container doors of the warm ambient air exposed
becomes. A certain breathing activity is quite desired with some
packages, if e.g. Products packaged become, which deliver moisture
after packing still. In the range of the Pharma and medical technology
industry some products e.g. become. warm and wet packaged. It exists
thus the need at packages, which are in the layer, to deliver moisture
from the inside outward simultaneous however from the outside inward
waterproof is.
[0060] It is thus provided cardboard boxes on the outside with PL
coatings (PE) too known, packages, in order to prevent the penetration
of water in the form of rains, snows, condensed water, sea water,
extreme high relative humidity or wet pile documents into the package.
Simultaneous one however the prevented PL coating the diffusion of
moisture, z. B. that residual moisture of the product which can be
packed arrives, from the inside outward. From the outside applied PL
coating works the moisture in and at the cardboard box condensed in
this place like a vapor barrier. By the moisture absorption the
stability of the carton, in particular from the inside becomes
significant affected in the first 3-5 days. During this time the
frequency of the TUL processes in such a way specified (transport,
envelope, storage) is highest. Damages at the carton are preprogrammed
thereby which has immense costs for remedy to the sequence.
[0061] Condensed water molecules are approx. 700-mal larger as vaporous
water molecules, is called water vapor is in the layer by the coating
to be diffused. Condensed molecules are substantial larger and become
thus at the surface retained. The coating is glassy due to the
polymerized SiO2-Matrix and favourable-proves thereby very
abrasion-stable, acid and caustic solution-stable as well as
scratch-proof.
[0062] Object of the invention is it to create a novel packing coating
those the disadvantages of the polyethylene coating (vapor barrier)
prevented, simultaneous wasserundurchlässige and breathe-active
properties exhibits, hydrophobic and simultaneous oleophob and
antimicrobial is and the so inexpensive number of the damages reduced
and but ensures that packages even multiple used to become to be able.
[0063] This object becomes dissolved by the use of the coating
composition of the before-described type on/in packages, like cardboard
boxes on paper and sticking basis, as also on base of fabrics and
tissues and Gewirken.
Coating for aquariums/Terrarien
[0064] Other subject-matter of the invention is a coating of the
aforementioned type of aquariums or Terrarien, in particular from sea
water or fresh water aquariums.
Coating of organic materials
[0065] Other subject-matter of the invention is a coating, with that
the support material from the organic materials, in particular wool,
cotton (cellulose), fabrics, paper, paperboard, nature sponge, art
sponge, leather, wood, carton and plastics exists.
[0066] As substrate surfaces used can become, exist those from plastic,
wood, leather, textile tissues, felts, nonwoven fabrics, Non wovens and
Gewirken. By the ductile properties of the coatings all geometric
shapes can be treated, a very smooth, homogeneous surface of lowest
surface tension always develops.
Coating of inorganic materials
[0067] Other subject-matter of the invention is a coating of the
aforementioned type, with which the support material exists metal,
glass, artificial rock of the inorganic materials, in particular such
as concrete, brick, tiles, fronts, finery.
[0068] Other subject-matter of the invention is a coating of the
aforementioned type, with which the support material contains composite
materials like glass-fiber reinforced plastic and/or metal plastic
fabric.
Coating of plastics
[0069] Other subject-matter of the vorliegenen invention is a coating
of the aforementioned type, with which the support material artificial
fibers, felts and tissue, in particular from polyester, contains
polypropylene, polyethylene of high density, polyethylene low density,
polyacrylonitrile, polyamide, Polyimid, Polyaramid, aramid, meta
aramid, para aramid, polytetrafluoroethylene, polyvinylidene fluoride,
polyphenylene sulfide
Preparation of the coating
[0070] The present invention is the basis further the object to make a
method available to the preparation of the before-described coating
[0071] The invention relates to such a method to the preparation of a
coating of the before-described type, how in a first process step the
formation of a Solgels also nano-potash towards particles in actual
known manner by hydrolysis of a Prekcrsors in water performed becomes
and
in a second process step/the dispersed antimicrobial active ingredients
of the before-described type of the sols supplied solved in an
hydrophilic solvent become.
[0072] Here it is prefered that the Prekursor is selected from the
group of the Alkyltriethoxysilane and the Aminopropyltriethoxysilane,
that up to 20 Gew % Al2O3, TiO2, ZrO2, MgO and/or V2O5, related to the
total proportion at SiO2, added are and that the conversion within 0,5
to 72 h, with temperatures of 5 deg. C to 60 deg. C made.
[0073] It is more other prefered that the hydrophilic solvent selected
is from water and/or linear or branched alcohols with up to 6 carbon
atoms, in particular water-contained alcohols, in particular ethanol.
Application of the coating
[0074] The invention is the basis the other object to make available a
method to the application of the coating.
[0075] The invention relates to therefore further a method to the
application of the coating composition, on support materials of the
before-described type by contacting the surface, in particular
spraying, immersion, spinners, capers, Begiessen, Foulardierung,
Filmbegiessen and spraying bars with at least a spray nozzle. The
coating and/or. Surface refinement can take place via conventional
methods such as a spraying (spray coating), immersion (dip coating),
spinners (spin coating) capers, Begiessen. Likewise possible and
established are industrial coating methods such as Foulardierung,
Filmbegiessmaschinen, spraying bar with or several spray nozzles.
[0076] The present invention concerns finally various types of use of
the application of the coating composition.
antifouling
[0077] First the coating composition according to invention of the
aforementioned type can become as Antifouling means for with water, in
particular with sea and sea water in compound standing surfaces used.
Cardboard box coating
[0078] More other the coating composition according to invention of the
aforementioned type on/in packages, like cardboard boxes on paper and
sticking basis, can as also on base of fabrics and tissues and Gewirken
used become.
Corrosion protection for technical
apparatuses and containers
[0079] The present invention concerns further the use of the
aforementioned coating composition as corrosion protection of technical
apparatuses or containers, in particular heat exchangers, evaporation
radiators, Kesselrohren, heating surfaces, spraying adsorbents, spray
dryers, refrigerators, chimneys from metal, catalysts, turbines, fans,
reactors, silos for food, cement silo, lime silo, coal silo.
Corrosion protection for glass surfaces
[0080] The present invention concerns further the use of the
vorgenanten coating composition as corrosion protection before glass
corrosion of glass surfaces, in particular windows, glass doors,
devices and facade components from glass.
Stömungsverhältnisverbesserer
[0081] The present invention concerns further the use of the
vorgenanten coating composition as surface treatment to the improvement
of flow conditions on surfaces of turbine wheels, turbine blades,
heating snails, extruder screws, screws, injection nozzles,
Windrädern, fans, compressor screws, compressor screws,
turbocharger impellers.
Antimicrobial protective layer
[0082] The present invention concerns further the use of the coating
composition as antimicrobial protective layer of refrigerators, cooling
resting and cooling spaces, in particular in commercial meat
dismantling and processing plants.
[0083] The present invention concerns further the use of the coating
composition as antimicrobial protective layer private spaces, in
particular hospitals, used of surfaces in commercial or, senior
hostels, meat-dismantling-operated, food production plants, large-scale
catering establishments, and in vehicles, in particular aircrafts,
person penalties, ships, trains and streetcars.
[0084] The present invention concerns further the use of the coating
composition as antimicrobial protective layer of production machines in
the food industry.
[0085] The aforementioned spaces and vehicles are always very
susceptible due to the multiplicity of the users and the type of the
processed stored foods to an increased occurrence of microorganisms,
which establish themselves otherwise on the surfaces of the spaces.
This can by the above mentioned. Coating (composition) reduced/avoided
becomes.
Noise reduction
[0086] The present invention concerns further the use of the coating
composition as slipping layer for reduction/avoidance of noises, which
result one on the other from rubbing surfaces.
Extensibility of the coating
[0087] The composition according to invention is characterised finally
by the fact that it exhibits an extensibility opposite the origin-large
of up to 250%.
[0088] The present invention becomes subsequent first by embodiments in
the form of manufacture examples and application examples more near
explained.
Embodiment 1 “textile substrate”:
1. Preparation aqueous biocides of a
SiO2 - Solgels
[0089] Become 100 ml tetraethoxysilanes, 400 ml waters and 200 ml 0.01
N hydrochloric acid with ambient temperature (20 deg. C) mixed and
continuous agitated (approx. 5 hours). An aqueous SiO2 develops - for
Solgel, with a solid content of approx. 4.5% SiO2 with an average
particle size of 6 Nm. Mixed in a second step 100 ml this Solgels with
100 ml 2% igen solution of the biocide combination (mixing ratio 50%
chitosan 2s, 25% triclosan and 25% Cetyltrimethylammoniumbromid) in 5%
acetic acid mixed and. The Solgel developed in such a way can become by
means of various variants on textile substrates applied.
2. Preparation that biocides SiO2 -
coating on a textile substrate
[0090] A Polyphenylensulfidfilz in DIN A4-Format became coated by
immersion in that bottom 1 described solution. Subsequent one became
the substrate with ambient temperature 24 hours dried, after conclusion
of the drying phase developed the coating of approx. 150 Nm layer
thickness on the fibers (see fig 2). The sols became complete reacted
into a gel, which the individual fibers of the felt structure complete
coated.
3. Antimicrobial examination of the
felt sample
[0091] The determination biocides of the effect became following EN
1040 by Institut Fresenius performed. The test organisms staphylococci
became aureus (ATCC 6538) and Pseudomonases aeruginosa (ATCC 15442)
used. With the help of the dilution Neutralistions and diaphragm
filtration method shown could become that on the coating surface a
bacteria reduction around factor 10< 5> after an exposition time
of 60 minutes to register was.
Embodiment 2 “substrate from plastic”:
1. Preparation aqueous biocides of a
SiO2 - Solgels
[0092] 100 ml tetraethoxysilanes, 400 become ml ethanol and 200 ml 0.01
N hydrochloric acid with ambient temperature (20 deg. C) mixed and
continuous agitated (approx. 5 hours). A liquid SiO2 develops - for
Solgel, with a solid content of approx. 4.5% SiO2 with an average
particle size of 6 Nm. Mixed in a second step 100 ml this Solgels with
100 ml 2% igen solution triclosan in 5% acetic acid mixed and. The
Solgel developed in such a way can become by means of various variants
on substrates from plastic applied.
2. Preparation that biocides SiO2 -
coating on a plastic substrate
[0093] A plastic plate from PVC in the dimension of 30 cms x 30 cms
became coated by spraying with that bottom 1 described solution.
Subsequent one became the substrate with ambient temperature 24 hours
dried, after conclusion of the drying phase developed the coating of
approx. 150 Nm layer thickness on the plastic plate. The surface of the
plate became complete coated.
3. Antimicrobial examination of the
plastic plate
[0094] The determination biocides of the effect became following EN
1040 by Institut Fresenius performed. The bacteria “Corynebacterium
became minutissiimum (gram positive), Propionibacterium of acnes (gram
positive), staphylococci aureus (gram positive), staphylococci
epidermitis (gram positive), Strepptococcus courage to (gram positive),
Escherichia coli (gram negative) and Pseudomonases aeruginosa (gram
negative) used. With the help of the dilution Neutralistions and
diaphragm filtration method shown could become that on the coating
surface a bacteria reduction around factor 10< 5> after an
exposition time of 60 minutes to register was.
Embodiment 3 “comparative test”
[0095] 8 plastic plates became after embodiment 2 for a comparative
test prepared. In an initial step the plates with a strong cationic
surfactant became purified, subsequent fine-purified with an
isopropanol solution in a second step. The plates 1 to 8 became as
follows coated:
<tb> plate 1< September> uncoated (0-Probe)
<tb> plate 2< September> SiO2-Beschichtung with
Chitosan+Triclosan (2% industrial union)
<tb> plate 3< September> SiO2-Beschichtung with
Chitosan+Triclosan (5% industrial union)
<tb> plate 4< September> SiO2-Beschichtung with
Chitosan+Quats (2% industrial union)
<tb> plate 5< September> SiO2-Beschichtung with
Chitosan+Quats (5% industrial union)
<tb> plate 6< September> SiO2-Beschichtung with
Triclosan+Quats (2% industrial union)
<tb> plate 7< September> SiO2-Beschichtung with
Triclosan+Quats (5% industrial union)
<tb> plate 8< September> SiO2-Beschichtung with
Chitosan+Triclosan+Quats (2% industrial union)
<tb> plate 8< September> SiO2-Beschichtung with
Chitosan+Triclosan+Quats (5% industrial union)
[0096] The examination of the antibacterial activity of the different
coatings against bacteria the shining bacteria test became after Dr.
Prolonged one (DIN 38,412 L 34/341), which as test on the toxicity of
effluents used becomes, applied. As test bacterium shining bacteria of
the type “Vibrio became fischeri” (NRRL-B-11117, gram negative) used.
This test is based on the ability of certain marine bacteria
(v.a.Meeresbakterien) to shine. This lamps, which due to enzymatic,
energy-metabolicdependent process (Luciferin luciferasesystem) runs
off. If these organisms come however into a toxic medium, then their
luminosity becomes inhibited. The toxicity of single substances,
material mixtures or eluates becomes photometric determined as shining
inhibition. From the degree of the inhibition of shining one can draw
conclusions on the degree of the growth inhibition.
[0097] In an initial step the conserved shining bacteria of the type
NRRL-B-11177 in a broth reactivated and output lights the photometric
measured and thus the zero-sample defined become. Afterwards the
shining bacteria solution becomes applied on the substrate which can be
examined by means of a pipette. After in each case 20, 40, 60, 80, 100,
120 and 140 minutes luminosity becomes photometric measured and with
the output value of the zero-sample compared. The decrease of
luminosity becomes as %-value “growth inhibition related to the
zero-sample” over the time applied.
Used one became the Dr. Prolonged LUMIStox measuring position, existing
from the LUMIStox metre, which LUMIStherm Temperiergerät and the
thermal printer see LD 100. e.g.
http://www.rz.fh-ulm.de/labore/chemie/AUSSTATTUNG/BIOLUM/Biolum.htm
[0098] Fig 4 shows the growth inhibition of the various coating in %
measured over the time.
[0099] The long-term effect regarding antimicrobial effect could become
successful detected. Also after more than 12 months significant
restrictions of growth could become from over 90% shown.
Embodiment 4 “hull”
[0100] 4 plates of 30 x each 30 cms, from an used yacht trunk the cut
became, by the present Antifouling paints by sandblast freed. The
paints became remote up to opening the Gelcoat layer. Subsequent one
became the Gelcoat layer with filler verse lease ELT and polished.
Afterwards the plates with a Vinyl primer treated and with a commercial
bottom structure color (make became: Jotun Hardtop 2C) dual painted. It
concerned a 2-components color on PU basis. After drying the color
different coatings became 2 applied after embodiment. The subsequent
biocide combinations became applied.
<tb> plate 1< September> SiO2-Beschichtung with
Chitosan+Triclosan (2% industrial union)
<tb> plate 2< September> SiO2-Beschichtung with
Chitosan+Quats (2% industrial union)
<tb> plate 3< September> SiO2-Beschichtung with
Triclosan+Quats (2% industrial union)-->
<tb> plate 4< September> SiO2-Beschichtung with
Chitosan+Triclosan+ Quats (2% industrial union)
[0101] The examination of the antimicrobial effect again that became
bottom embodiments 3 described shining bacteria test performed. Almost
identical results, like in fig 4 shown, could become observed.
Embodiment 5 “cardboard gnawing”
[0102] 8 cardboard plates of 30 x each 30 cms, prepared became from a
commercial cardboard box material with a basis weight of approx. 400
g/m< 2> , after embodiment 1 with different biocide coatings
equipped.
<tb> plate 1< September> uncoated (0-Probe)
<tb> plate 2< September> SiO2-Beschichtung with
Chitosan+Triclosan (2% industrial union)
<tb> plate 3< September> SiO2-Beschichtung with
Chitosan+Triclosan (5% industrial union)
<tb> plate 4< September> SiO2-Beschichtung with
Chitosan+Quats (2% industrial union)
<tb> plate 5< September> SiO2-Beschichtung with
Chitosan+Quats (5% industrial union)
<tb> plate 6< September> SiO2-Beschichtung with
Triclosan+Quats (2% industrial union)
<tb> plate 7< September> SiO2-Beschichtung with
Triclosan+Quats (5% industrial union)
<tb> plate 8< September> SiO2-Beschichtung with
Chitosan+Triclosan+Quats (2% industrial union)
<tb> plate 8< September> SiO2-Beschichtung with
Chitosan+Triclosan+Quats (5% industrial union)
[0103] Subsequent ones were submitted the cardboard plates to an
antibacterial test. Again the shining bacteria test became also here
after Dr. Prolonged to the application brought. It did not surprise
that also with this test almost identical results were to be
registered, like bottom fig 4 shown. Since the biological processes on
that take place biocides coating, the nature of the substrate does not
have any influence on the antibacterial activity.
Embodiment 6 “noise reduction
[0104] With various laboratory tests surprising found became that
surfaces, which became according to claim 1 coated with formulations a
significant reduced noise shown. It is known that if two materials are
located in contact and thereby by outside excitation relative move to
each other, thus Knarz and screeching noises or undesirable friction
behavior to develop can. The stick slip effect, which is major
responsible for such phenomena, becomes minimized by the coating.
Bottom stick slip effect understands one the permanent transition about
detention on sliding friction in a movement motion. Various
oscillations depending upon nature of the surfaces rubbing one on the
other, which become of the resonancable surface radiated as noise,
develop. It is obvious that the coating functions as release layer
between the friction partner and contributes thus to the noise
minimization.
Example 6.1
[0105] A metal plate from stainless steel 1,4571 with the dimensions 25
x 40 cms was provided to the half along the longitudinal axis with the
coating. Subsequent one became attempted to produce by means of a cork,
piece a rubber, a polishing cloth, piece a wood and piece a metal on
the uncoated and on the coated surface of the metal plate by friction
with different pressure Knarz and screeching noises. With the fact
found became that noise on the coated half of the metal plate was more
perceptible smaller significant to nearly no longer present.
Example 6.2
[0106] A plastic plate from PMMA with the dimensions 25 x 40 cms was
provided to the half along the longitudinal axis with the coating.
Subsequent one became attempted to produce by means of a cork, piece a
rubber, a polishing cloth, piece a wood and piece a metal on the
uncoated and on the coated surface of the metal plate by friction with
different pressure Knarz and screeching noises. With the fact found
became that noise on the coated half of the plastic plate was more
perceptible smaller significant to nearly no longer present.
Example 6.3
[0107] A glass plate from window glass with the dimensions 25 x 40 cms
was provided to the half along the longitudinal axis with the coating.
Subsequent one became attempted to produce by means of a cork, piece a
rubber, a polishing cloth, piece a wood and piece a metal on the
uncoated and on the coated surface of the metal plate by friction with
different pressure Knarz and screeching noises. With the fact found
became that noise on the coated half of the glass plate was more
perceptible smaller significant to nearly no longer present.
Embodiment 7 “extensibility
[0108] As in embodiment described, became a polyamide fiber with
approx. 0.80 mm diameters with the coating according to invention in
addition, with a active substance-free coating provide and subsequent
bent. With the fact significant is more recognizable that in both cases
at the outer radius of the fiber no tears arise and develop at the
inner radius of the fiber to only slight upsettings. The polymer
structure of the SiO2-Beschichtung here exemplary for the fiber shown,
leads ductility, elasticity and extensibility to properties, which are
not from crystalline SiO2-Strukturen known, i.e. Dependent ones of the
elasticity of the substrate are extensibilities of up to 250% more
achievable.
[0109] The present invention becomes other more near explained by figs.
[0110] Show:
Fig. 1: : A rem receptacle of
the coating in accordance with manufacture example 1 on a PPS fiber
(1500x magnification)
Fig. 2: : a rem receptacle of
the aforementioned coating on a PES fiber (1500x magnification)
Fig. 3: : a rem receptacle of
the aforementioned coating on a metal substrate.
Fig. 4: : the antibacterial
activity shows various coatings over the time.
Fig. 5: : the extension ability
of the aforementioned coating shows on a Pa fiber.
[0111] Fig. 1 shows those much smooth surface of the coating, which
shows at no location porosity. The pores located in the fiber become
covered by the coating.
[0112] Fig. likewise the very smooth surface structure of the coating
shows 2, as well as complete coating of the round fiber. Only the
smooth surface in compound with one much low surface tension creates
the hydrophobic and oleophoben properties, which contribute to the fact
that the Erstbesiedlung is made more difficult by microorganisms. There
is numerous microorganisms known, which test before the settlement of
the substrate by the delivery of a tacky secretion quasi whether the
surface for a settlement is suitable. Since this secretion on the
oleophoben surface remains hardly clinging, it does not come only at
all in many cases to a settlement and into sequence to a colony
formation.
[0113] Fig. the coating shows 3 on a metal substrate out. It is clearer
more recognizable the fact that the homogeneous layer does not exhibit
any pores but shows a closed, dense surface.
[0114] Fig. the antibacterial activity of the coatings according to
invention shows 4 to hard surfaces, here PVC a plate opposite an
uncoated or a one only with silicon dioxide-coated plate over a period
of up to 140 minutes with ambient temperature, i.e. in the comparison.
approx. 20 deg. C. The uncoated plate shown in the frame of the
measurement inaccuracy no growth inhibition and only with silicon
dioxide-coated plate achieved after 60 min. a growth inhibition of 20%
and after 140 min of 40%
[0115] Fig. a polyamide fiber with approx. shows 5. 0.80 mm diameters
with the coating according to invention provided is and subsequent bent
becomes. With the fact significant is more recognizable that at the
outer radius of the fiber no tears arise and develop at the inner
radius of the fiber to only slight upsettings.
[0011] An object of the invention is it first to make a novel
antibacterial coating composition available.
[0012] This object becomes by the combination of the Si02 of producing
means as well as particular portions of particular antimicrobial agents
dissolved, those from a selection of two by three different material
classes made.
[0013] The invention relates to so an antibacterial coating
composition, contained 50 Gew % to 99.9 Gew %, preferably 80 Gew % to
99 Gew %, a SiO2-erzeugenden of means, whereby the coating composition
contains 0.1 Gew % to 50 Gew %, preferably 1 Gew % to 20 Gew %, related
to the total composition, at least an antibacterial active ingredient
in the form of cationic, anionic or nonionic deacetylierten chitosans
and Chitosanderivaten and/or phenols of the group of the halogenated
Dihydroxydiphenylmethane, - sulfides, and - ether and/or substituted
quaternary ammonium salts of the alkylated phosphoric acid, whereby the
antibacterial active ingredient selected from at least 2 compounds of
the 3 appended connecting classes in the form of cationic, anionic or
nonionic deacetylierten chitosans and Chitosanderivaten and/or phenols
of the group of the halogenated Dihydroxydiphenylmethane, - sulfides,
and - ether and/or substituted quaternary ammonium salts of the
alkylated phosphoric acid.
[0014] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with that the
SiO2-erzeugenden means selected is out
0 to 100 Gew %, preferably to Gew % tetraethoxysilanes,
0 to 100 Gew %, preferably to Gew % Trimethoxymethylsilan, and
0 to 100 Gew %, preferably to Gew % Dimethoxydimethylsilan.
[0015] An other prefered embodiment of the present invention concerns a
composition of the before-described type, with which means producing
the SiO2 contains Al2O3, TiO2, ZrO2, MgO and/or V2O5 further up to 20
Gew %, whereby these additives are in arbitrary mixing ratios present,
preferably in mixing ratios between 0,1 Gew % and 50 Gew % from the
group of the Al2O3, TiO2, ZrO2, MgO and V2O5, particularly prefered in
mixing ratios between 1 Gew % and 20 Gew % from the group of the Al2O3,
TiO2 and ZrO2.