rexresearch
Ronggui YANG et al
RadiCold
http://www.colorado.edu/today/2017/02/09/newly-engineered-material-can-cool-roofs-structures-zero-energy-consumption
A team of University of Colorado Boulder engineers has developed
a scalable manufactured metamaterial — an engineered material
with extraordinary properties not found in nature — to act as a
kind of air conditioning system for structures. It has the
ability to cool objects even under direct sunlight with zero
energy and water consumption.
When applied to a surface, the metamaterial film cools the
object underneath by efficiently reflecting incoming solar
energy back into space while simultaneously allowing the surface
to shed its own heat in the form of infrared thermal radiation.
The new material, which is described today in the journal
Science, could provide an eco-friendly means of supplementary
cooling for thermoelectric power plants, which currently require
large amounts of water and electricity to maintain the operating
temperatures of their machinery.
The researchers’ glass-polymer hybrid material measures just 50
micrometers thick — slightly thicker than the aluminum foil
found in a kitchen — and can be manufactured economically on
rolls, making it a potentially viable large-scale technology for
both residential and commercial applications.
“We feel that this low-cost manufacturing process will be
transformative for real-world applications of this radiative
cooling technology,” said Xiaobo Yin, co-director of the
research and an assistant professor who holds dual appointments
in CU Boulder’s Department of Mechanical Engineering and the
Materials Science and Engineering Program. Yin received DARPA’s
Young Faculty Award in 2015.
The material takes advantage of passive radiative cooling, the
process by which objects naturally shed heat in the form of
infrared radiation, without consuming energy. Thermal radiation
provides some natural nighttime cooling and is used for
residential cooling in some areas, but daytime cooling has
historically been more of a challenge. For a structure exposed
to sunlight, even a small amount of directly-absorbed solar
energy is enough to negate passive radiation.
The challenge for the CU Boulder researchers, then, was to
create a material that could provide a one-two punch: reflect
any incoming solar rays back into the atmosphere while still
providing a means of escape for infrared radiation. To solve
this, the researchers embedded visibly-scattering but
infrared-radiant glass microspheres into a polymer film. They
then added a thin silver coating underneath in order to achieve
maximum spectral reflectance.
“Both the glass-polymer metamaterial formation and the silver
coating are manufactured at scale on roll-to-roll processes,”
added Ronggui Yang, also a professor of mechanical engineering
and a Fellow of the American Society of Mechanical Engineers.
“Just 10 to 20 square meters of this material on the
rooftop could nicely cool down a single-family house in summer,”
said Gang Tan, an associate professor in the University of
Wyoming’s Department of Civil and Architectural Engineering and
a co-author of the paper.
In addition to being useful for cooling of buildings and power
plants, the material could also help improve the efficiency and
lifetime of solar panels. In direct sunlight, panels can
overheat to temperatures that hamper their ability to convert
solar rays into electricity.
“Just by applying this material to the surface of a solar panel,
we can cool the panel and recover an additional one to two
percent of solar efficiency,” said Yin. “That makes a big
difference at scale.”
The engineers have applied for a patent for the technology and
are working with CU Boulder’s Technology Transfer Office to
explore potential commercial applications. They plan to create a
200-square-meter “cooling farm” prototype in Boulder in 2017.
The invention is the result of a $3 million grant awarded in
2015 to Yang, Yin and Tang by the Energy Department’s Advanced
Research Projects Agency-Energy (ARPA-E).
“The key advantage of this technology is that it works 24/7 with
no electricity or water usage,” said Yang “We’re excited about
the opportunity to explore potential uses in the power industry,
aerospace, agriculture and more.”
Co-authors of the new research include Yao Zhai, Yaoguang Ma and
Dongliang Zhao of CU Boulder’s Department of Mechanical
Engineering; Sabrina David of CU’s Materials Science and
Engineering Program; and Runnan Lou of the Ann and H.J. Smead
Department of Aerospace Engineering Sciences.
The research team, led by Principal Investigator Ronggui Yang
(right) and Co-Principle Investigator Xiaobo Yin (left), will
develop a system called RadiCold that if successful will enable
efficient, low-cost cooling for thermoelectric power generation.
http://science.sciencemag.org/content/early/2017/02/08/science.aai7899
Science ( 09 Feb 2017 )
DOI: 10.1126/science.aai7899
Scalable-manufactured
randomized glass-polymer hybrid metamaterial for daytime
radiative cooling
Yao Zhai,
Yaoguang Ma, Sabrina N. David, Dongliang Zhao, Runnan Lou,
Gang Tan, Ronggui Yang, Xiaobo Yin
Abstract
Passive radiative cooling draws heat from surfaces and radiates
it into space as infrared radiation to which the atmosphere is
transparent. However, the energy density mismatch between solar
irradiance and the low infrared radiation flux from a
near-ambient-temperature surface require materials that strongly
emit thermal energy and barely absorb sunlight. We embedded
resonant polar dielectric microspheres randomly in a polymeric
matrix, resulting in a metamaterial that is fully transparent to
the solar spectrum while having an infrared emissivity greater
than 0.93 across the atmospheric window. When backed with silver
coating, the metamaterial shows a noon-time radiative cooling
power of 93 W/m2 under direct sunshine. More critically, we
demonstrated high-throughput, economical roll-to-roll
manufacturing of the metamaterial, vital for promoting radiative
cooling as a viable energy technology.
http://www.colorado.edu/today/2015/08/25/cu-boulder-awarded-3-million-transformational-power-plant-cooling-technology
CU-Boulder
awarded $3 million for transformational power plant cooling
technology
The University of Colorado Boulder has received a $3 million
federal grant to develop cooling technology that will enable
efficient, low-cost supplementary cooling for thermoelectric
power plants.
The grant spans three years and is from the U.S. Department of
Energy’s Advanced Research Projects Agency-Energy (ARPA-E).
The CU-Boulder research team, led by Ronggui Yang, associate
professor of mechanical engineering in the College of
Engineering and Applied Science, will develop cold storage
modules and a system called RadiCold that cools by infrared
thermal emission to enable efficient, low-cost supplementary
cooling for thermoelectric power generation.
If successful, CU-Boulder’s design could provide power plant
operators a low-cost way to supplement cooling without using as
much water as they do now.
“I am confident that we will be successful in developing this
novel cooling technology that could be useful for both power
plants and buildings,” said Yang.
In thermoelectric power generation, only 40 percent of the
energy in the fuel is used for power generation. The remaining
60 percent becomes low-grade heat that needs to be carried away
by cooling systems.
There are two types of cooling systems: wet and dry. Wet-cooling
systems use water resources such as a river, lake or ocean and
pass it directly over tubes containing condenser water, and then
return it, warmer, to the original source. Dry-cooling systems
use air to cool condenser water.
Most U.S. power plants use wet-cooling technologies because
water can cool better than air, which allows power plants to
operate more efficiently.
In fact, thermo-electric power plants are among the biggest
consumers of fresh water in the world. Forty-one percent of
total fresh water withdrawal - about 139 billion gallons per day
- is used to cool condenser water. Three percent of the cooling
water is evaporated and lost. This has an enormous environmental
impact, especially in areas already suffering from fresh water
shortages. These systems also release heat waste into the
environment, which adversely affects wildlife, said Marta
Zgagacz, of the University of Colorado’s Office of Technology
Transfer and part of the team that will evaluate the
commercialization potential of this innovative technology.
Researchers say dry cooling has the potential to significantly
reduce water consumption, but the high cost and low efficiency
of current technologies discourage their use.
Improved air-cooled heat exchangers can help overcome these
challenges. Since air-cooled heat exchangers can only cool water
temperatures as low as the surrounding temperature, supplemental
cooling technologies - such as RadiCold - are needed to further
decrease water temperatures in certain conditions.
Methods to cool a building roof by sending long-wavelength
infrared light into the dark night sky have been known for a
long time. However, cooling under direct sunshine, and more
critically, manufacturing these cooling systems in a scalable
and cost-effective way are areas ripe for research, said
Co-Principle Investigator Xiaobo Yin, an assistant professor in
both mechanical engineering and in the materials science and
engineering program.
A RadiCold surface, which is a metal-coated micro-structured
polymer, reflects sunlight and allows radiative cooling through
infrared thermal emission for both day- and night-time power
plant operation.
Using the new system, a passive zero-energy consumption thermal
syphon will collect cold water in a local storage unit beneath
the RadiCold surface while a low power consumption pipe network
collects the cold water from local storage modules into a
central storage system that can be used to cool power plant
condensers. Roll-to-roll manufacturing technology will enable
effective radiative cooling at a low cost.
“I am excited to work with my colleagues at CU-Boulder to
transform innovative materials and component research into
engineering systems,” said Gang Tan, assistant professor in the
Department of Civil and Architectural Engineering at the
University of Wyoming. “I also foresee great potential in
building energy savings by developing cooling roof and ceiling
systems using RadiCold surfaces.”
In addition to these senior researchers, the team will include
three post-doctoral research associates, three doctoral students
and a few undergraduate students. Two MBA students from the
CU-Boulder Leeds School of Business will work closely with the
team on technology to market analysis.
Associate Professor of Strategy and Entrepreneurship Tony Tong
from the CU-Boulder Leeds School of Business is also part of the
team that will evaluate the commercialization potential of this
innovative technology.
ARPA-E is an agency within the U.S. Department of Energy that
invests in disruptive ideas to create America’s future energy
technologies. For more information on ARPA-E and its innovative
project portfolio, please visit http://www.arpa-e.energy.gov/.
Contact:
Ronggui Yang, 303-735-1003
ronggui.yang@colorado.edu
Xiaobo Yin, 303-492-9689
xiaobo.yin@colorado.edu
Julie Poppen, CU-Boulder media relations, 303-492-4007
julie.poppen@colorado.edu
https://arpa-e.energy.gov/?q=slick-sheet-project/radiative-cooling-and-cold-storage
Radiative
Cooling and Cold Storage
Radiative
Cooled-Cold Storage Modules and Systems (RadiCold)

Critical Need: In thermoelectric power generation, only about
40% of the energy in the fuel is converted into electricity. In
other words, the power plant operates at about 40% efficiency.
The remainder of the energy is converted to low-grade waste heat
that must be removed to maintain the power plant's efficiency.
Most power plants use water from nearby rivers, lakes, or the
ocean for cooling. The water may pass directly over tubes
containing the plant's heated condenser water, and then be
returned, warmer, to the original source, or it may be
evaporated to carry off the heat in water vapor. In areas with
limited water or under drought conditions, dry-cooling systems
use air to remove heat from the plant's condenser water.
However, present dry-cooling technology reduces the power
plant's efficiency and requires costly equipment. With water
supplies becoming increasingly strained in many areas,
economical dry-cooling approaches that do not reduce the
efficiency of power plans are critically needed. Innovative
methods to allow cooling below the daytime ambient air
temperature and improve heat exchange between air and the
plant's recirculating condenser water will provide the keys to
ensuring the continued efficiency of power generation while
decreasing the burden on water supplies.
Project Innovation + Advantages: Researchers from the University
of Colorado at Boulder (CU-Boulder) will develop Radicold, a
radiative cooling and cold water storage system to enable
supplemental cooling for thermoelectric power plants. In the
Radicold system, condenser water circulates through a series of
pipes and passes under a number of cooling modules before it is
sent to the central water storage unit. Each cooling module
consists of a novel radiative-cooling surface integrated on top
of a thermosiphon, thereby simultaneously cooling the water and
eliminating the need for a pump to circulate it. The
microstructured polymer film discharges heat from the water by
radiating in the infrared through the Earth's atmosphere into
the heat sink of cold, deep space. Below the film, a metal film
reflects all incoming sunlight. This results in cooling with a
heat flux of more than 100 W/m2 during both day and nighttime
operation. CU-Boulder will use roll-to-roll manufacturing, a
low-cost manufacturing technique that is capable of high-volume
production, to fabricate the microstructured RadiCold film.
Potential Impact: If successful, CU-Boulder's design could
provide power plant operators a low-cost way to supplement
cooling without consuming additional water.
Security: Power plants can maintain energy efficiency by using
the team's dry-cooling technology instead of water cooling when
water use is restricted.
Environment: The team's system enables more efficient radiative
cooling - eliminating the need for additional water or power
inputs to cool power plant condenser water.
Economy: By applying low-cost manufacturing techniques,
CU-Boulder estimates the structure will be an economical option
for dry cooling.
US9163883
THERMAL GROUND PLANE
[ PDF ]
Inventor(s): YANG RONGGUI, et al.
Methods, apparatuses, and systems are disclosed for flexible
thermal ground planes. A flexible thermal ground plane may
include a support member. The flexible thermal ground plane may
include an evaporator region or multiple evaporator regions
configured to couple with the support member. The flexible
thermal ground plane may include a condenser region or multiple
condenser regions configured to couple with the support member.
The evaporator and condenser region may include a microwicking
structure. The evaporator and condenser region may include a
nanowicking structure coupled with the micro-wicking structure,
where the nanowicking structure includes nanorods. The
evaporator and condenser region may include a nanomesh coupled
with the nanorods and/or the microwicking structure. Some
embodiments may include a micromesh coupled with the nanorods
and/or the microwicking structure..
BACKGROUND
This application relates generally to thermal ground planes.
More specifically, this application relates to methods,
apparatuses, and systems for flexible thermal ground planes.
The complexity and size of integrated circuits may been limited
by the heat generated. Heat pipes have been used to transfer
heat efficiently from one location to another. They have also
been used to cool integrated circuits. The existing heat pipes
for these purposes may consist of a rigid structure composed of
copper, silicon, etc. Some modern electrical devices and systems
demand a flexible circuit board along with a high capacity for
heat dissipation.
There is thus a need for methods, systems, and devices that may
also be flexible while transferring heat efficiently from one
location to another or spread high flux heat from a small area
to low heat flux over a larger area.
BRIEF
SUMMARY
Certain embodiments thus provide methods, systems, and devices
that may include a flexible thermal ground plane. Embodiments of
flexible thermal ground planes may provide extremely high
thermal performance with high evaporation/condensation heat
transfer and effective liquid supply. Flexible configurations
may be enabled by using polymer casing laminated and covered by
moisture barrier coatings, enabled by atomic layer deposition,
chemical vapor deposition, physical vapor deposition, or thin
metal laminate, merely by way of example. Embodiments of
flexible thermal ground planes may also involve low cost
construction resulting from large size manufacturing, e.g. 3 ft
wide and 1000 ft long, merely by way of example. For example,
flexible thermal ground plane construction may take advantage of
flexible circuit board manufacturing technology. Large size
flexible thermal ground planes may thus be constructed for some
embodiments, e.g. 20 cm by 40 cm by 1 mm, merely by way of
example...