www.saltworkstechnologies.com
Technology
Saltworks Technologies is positioned to commercialize a breakthrough
desalination technology during a time of increasing freshwater
scarcity, rising energy prices, and mounting concerns over carbon
impacts.
Saltworks' patent pending technology employs an innovative
Thermo-Ionic™ energy conversion system that uses up to 80 per cent less
electrical/mechanical energy relative to leading desalination
technologies. The energy reduction is achieved by harnessing low
temperature heat and atmospheric dryness to overcome the desalination
energy barrier. Saltwater is evaporated to produce a concentrated
solution. This solution, which has concentration gradient energy, is
fed into Saltworks' proprietary desalting device to desalinate either
seawater or brackish water. Some electrical energy is used to circulate
fluids at a low pressure, yet the bulk of the energy input is obtained
through the evaporation of saltwater.
Perfomance of this novel process improves in arid regions, which happen
to be the very regions that require freshwater. The technology also
requires less pre-treatment and chemicals than traditional processes.
Applications for Saltworks' technology include producing drinking water
for communities and municipalities, irrigation water for agriculture,
and process water for industry. It is especially well-suited for
situations with low temperature thermal energy (30-40 degrees Celsius)
such as simple solar thermal or waste heat.
The technology has been proof-tested by the National Research Council
of Canada and BC Hydro's Powertech Labs. An outfitted 1,000 litre a-day
seawater pilot plant complete with chemical free pre-treatment will
soon be fully operational at a harbour location in Vancouver, British
Columbia.
http://rt.com/Sci_Tech/2009-12-17/ions-trick-desalinate-water.html
12/22/09
Ions
Trick to Desalinate Water
Currently there are two major methods for seawater desalination, both
of them requiring a lot of energy. One uses the evaporation and
condensation cycle, the other one is based on reverse osmosis
filtering. Canadian company
Saltworks
Technologies says its technology
will consume four times less
energy per liter of fresh water produced, reports
Technology Review. Their approach
is based on manipulating the salt ions in water to trick them out of
the stream. The most energy-consuming part is the preparation of water
with increased salinity. From the normal 3.5% of the sea water, it is
boosted to at least
18% by
evaporation. The prototype plant company operates by using sprayers and
sunlight, but an industrial-scale version is expected to utilize waste
heat from some facility. Then the concentrated solution is fed into a
processing unit, where
ordinary
seawater circulates through polystyrene tubes. The plastic is
chemically treated to let either positive sodium or negative chloride
ions to pass. The lower salinity of water in the tubes draws in
corresponding ions. Then the two enriched streams are connected to the
third and final one, and draw salt ions out of it. The result is
desalinated water, which can be treated with UF for disinfection
and delivered to consumers.
http://www.technologyreview.com/energy/24237/?a=f
December 17, 2009
Sun-Assisted
Desalination
by
Tyler Hamilton
Energy-saving process uses free heat
to desalinate seawater.
A Canadian startup has built a pilot desalination plant in Vancouver
that uses a quarter of the energy of conventional plants to remove salt
from seawater. The process relies on concentration gradients, and the
natural tendency of sodium and chloride ions--the key components of
salt--to flow from higher to lower salinity concentrations. If the
system can be scaled up it could offer a cheaper way to bring drinking
water to the planet's most parched regions while leaving behind a much
lower carbon footprint than other desalination methods.
"We've taken it from a benchtop prototype to a fully functional
seawater pilot plant," says inventor Ben Sparrow, a mechanical engineer
who established Saltworks Technologies in 2008 to commercialize the
process. "The plant is currently running on real seawater, and we're in
the final stage of expanding it to a capacity of 1,000 liters a day."
Today most desalination plants are based on one of two approaches. One
is distillation through an evaporation-condensation cycle, and the
other is membrane filtration through reverse osmosis. But both options
are energy-intensive and costly.
Saltworks takes a completely different approach based on the principles
of ionic exchange. The process begins with the creation of a reservoir
of seawater that is evaporated until its salt concentration rises from
3.5 percent to 18 percent or higher.
The evaporation is done in one of two ways: either the seawater is
sprayed into a shallow pond exposed to sunlight and dry ambient air, or
seawater is kept in a large tower that's exposed to waste heat from a
neighboring industrial facility. The second approach is used in the
commercial-scale plant. The concentrated water is then pumped at low
pressure into the company's desalting unit along with three separated
streams of regular seawater. At this point the most energy-intensive
part of the process is already over.
Inside the desalting unit, which in the pilot plant is about the size
of a microwave oven, specially treated polystyrene bridges connect two
of the regular seawater streams to the highly concentrated stream.
Positive ions (largely sodium) and negative ions (largely chloride) are
drawn by diffusion through the polystyrene, which has been chemically
treated to manipulate specific ions, from the concentrated steam into
the weaker ones. One bridge is treated to allow only positively charged
ions to pass, while the other bridge only allows negatively charged
ions to pass. But both allow other ions in salt water, including
magnesium, calcium, sulfate, and bromine ions, to pass through. "The
negatives all flow in one direction and the positives all flow in
another direction," Sparrow says.
The two regular streams--one now having a surplus of positive ions and
the other having a surplus of negative ions--are also connected to the
third saltwater stream, which is the target for final purification. The
two out-of-balance streams want to become balanced again, so they
essentially strip the third stream of all positive and negative ions.
The end result is de-ionized water that only requires some basic
chlorination or ultraviolet treatment before being piped into homes and
businesses.
Sparrow, who is also chief executive of Saltworks, says the process
uses low-pressure pumps to circulate the water, meaning lightweight
plastic pipes can be used instead of corrosion-resistant steel.
Saltworks cofounder and president Joshua Zoshi says scaling up the
system should be simple because the plastics and ion-selective
chemicals used are plentiful and cheap. "Our next step is to engage
with industry and work with potential customers to get the technology
out into the field," Zoshi says.
Much of the research and pilot-plant funding to date has come from
Canada's National Research Council, B.C. Hydro's Powertech Labs, and
Sustainable Development Technology Canada, a federal agency that
supports clean technology development through grants.
Rick Whittaker, chief technology officer at SDTC, says the company has
a reasonable chance of success because the science behind it is sound
and the approach is based largely on the creative integration of
existing technologies. "There's technical risk," says Whittaker. "But
we're quite confident they can scale it up."
17
December, 2009
Ions trick to desalinate water
A startup company is experimenting with technology, which manipulates
the ions in seawater to produce drinking water with little energy
consumption.
Currently there are two major methods for seawater desalination, both
of them requiring a lot of energy. One uses the evaporation and
condensation cycle, the other one is based on reverse osmosis filtering.
Canadian company Saltworks Technologies says its technology will
consume four times less energy per liter of
fresh water produced, reports
Technology
Review. Their approach is based on manipulating the salt ions in
water to trick them out of the stream.
The most energy-consuming part is the preparation of water with
increased salinity. From the normal 3.5% of the sea water, it is
boosted to at least 18% by evaporation. The prototype plant company
operates by using sprayers and sunlight, but an industrial-scale
version is expected to utilize waste heat from some facility.
Then the concentrated solution is fed into a processing unit, where
ordinary seawater circulates through polystyrene tubes. The plastic is
chemically treated to let either positive sodium or negative chloride
ions to pass. The lower salinity of water in the tubes draws in
corresponding ions.
Then the two enriched streams are connected to the third and final one,
and draw salt ions out of it. The result is desalinated water, which
can be treated with UF for disinfection and delivered to consumers.
The solution is basically an inventive integration of existing reliable
technology, which gives the company high hopes for market success.
US
Patent Application # 20090314718
CA2649873
METHOD, APPARATUS AND PLANT FOR
DESALINATING SALTWATER USING CONCENTRATION DIFFERENCE ENERGY
Inventor: TANG JAMES [CA] ; ZOSHI JOSHUA
Applicant: SALTWORKS TECHNOLOGIES INC
EC: C02F1/469; C02F1/42; C02F1/469
2009-04-08
Abstract -- A method and
apparatus for desalinating saltwater using concentration difference
energy is disclosed. In order to desalinate saltwater that is contained
with in a product chamber, a drive cell is used to generate a drive
voltage. The product chamber has a
desalination
voltage such that when
a sufficient voltage is applied to the product chamber, anions and
cations migrate out of the product chamber, thereby desalinating the
water. The sufficient voltage, which includes the drive voltage and
which is equal to or greater than the desalination voltage, is applied
to the product chamber, consequently effecting desalination.
Beneficially,
concentration
difference energy can be generated using a
concentrated solution, which can be generated using, for example, solar
energy







Description
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention relates to a method, apparatus and plant
for desalinating saltwater. More particularly, the present invention
relates to a method, apparatus and plant for desalinating saltwater by
utilizing the energy difference that exists between two solutions of
different solute concentrations that are separated by an ion exchange
membrane.
[0004]
2. Background of the Invention
[0005] Over one quarter of Earth's population does not have adequate
access to freshwater. Inadequate access to freshwater is detrimental,
as it can lead to disease and malnutrition, limit agricultural
development, and inhibit economic growth.
[0006] In contrast to freshwater, however, saltwater is readily
available. Saltwater in the form of seawater constitutes about 97% of
the water on Earth. Unless seawater is sufficiently desalinated,
though, it is not only undrinkable, but unsuitable for agriculture.
"Desalination" refers to the process of removing anions and cations
from saltwater. Seawater typically has a salt concentration of about
3.5% by mass; that is, about 35 grams of dissolved salt per liter of
water. In contrast, drinkable water typically has a salt concentration
of, at most, about 0.04%.
[0007] Several desalination methods are currently known in the art. One
of the most popular methods at present is reverse osmosis ("RO"). RO
involves mechanically forcing saltwater through spirally wound,
semi-permeable membranes at high pressure. The membranes filter salt
from the saltwater. Saltwater that is filtered using RO requires
extensive pre-treatment, which increases RO's energy requirements. RO
also suffers from performance issues when the temperature of the
saltwater is over about 30.degree. C., which can be the case when the
saltwater source is water from a warm ocean or powerplant outlet, for
example.
[0008] Additional methods of desalination are multiple effect
distillation ("MED") or multi-stage flash ("MSF"). MED and MSF
desalinate saltwater by repeatedly evaporating and condensing the
saltwater over a series of multiple stages. The source of the energy
for MED and MSF processes is usually low pressure steam. The primary
drawback of MED and MSF processes is the large amount of thermal energy
these processes consume, which is typically an order of magnitude
higher than the electrical energy used by RO.
[0009] Another method of desalination is electrodialysis ("ED"). ED
achieves desalination through a separation process whereby dissolved
salt ions are transferred from a feed stream to a concentrate stream
through ion exchange membranes under the influence of an externally
applied electric potential. This ion transport is typically conducted
using an ED stack, which is constructed using an alternating
arrangement of ion exchange membranes, with feed and concentrate
streams flowing between the membranes. One problem with ED is that it
consumes more energy than RO for desalination of seawater, and that the
source of such energy is entirely in the form of an externally applied
electric potential. In addition to problems associated with energy
consumption, electrical hardware in the form of a direct current power
source or rectifiers to generate direct current from an alternating
current power source is required. A second problem with ED is that
often, as a result of the magnitude of the externally applied electric
potential, voltage gradients cause salt ions to migrate not only
through the ion exchange membranes as intended but also through the
manifolding used in the ED stack. This results in circulating ionic
current losses and reduces the efficiency of ED.
[0010] Consequently, there is a need for a method and apparatus for
desalinating saltwater that improves on the prior art.
SUMMARY OF THE INVENTION
[0011] According to a first aspect of the invention, there is provided
an apparatus for desalinating saltwater. The apparatus includes a
plurality of drive cells for generating a drive voltage, each drive
cell having a diluent chamber for containing a diluent of a first ionic
concentration, a concentrate chamber for containing a concentrate of a
second ionic concentration that is greater than the first ionic
concentration, one of a cation or anion exchange membrane forming a
shared boundary between and in ionic communication with the diluent and
concentrate chambers, and the other of the cation or anion exchange
membrane forming a shared boundary between and in ionic communication
with each drive cell and an adjacent drive cell. The apparatus also
includes a product chamber anion exchange membrane, a product chamber
cation exchange membrane, and a product chamber for containing the
saltwater to be desalinated. The product chamber is bounded on one side
by and is in ionic communication with the product chamber anion
exchange membrane and is bounded on another side by and is in ionic
communication with the product chamber cation exchange membrane. The
product chamber is in ionic communication with the plurality of drive
cells via the product chamber anion or cation exchange membrane. The
apparatus also includes a manifolding assembly having diluent,
concentrate and product manifolding configured to convey the diluent to
and away from the diluent chamber, the concentrate to and away from the
concentrate chamber, and the saltwater to be desalinated to and
desalinated saltwater away from the product chamber, respectively.
[0012] The apparatus may further include a diluent chamber gasket, a
concentrate chamber gasket and a product chamber gasket circumscribing
each of the diluent chamber, the concentrate chamber and the product
chamber, respectively. Each of the diluent chamber, concentrate chamber
and product chamber gaskets can contain therein a spacer for
maintaining separation of cation and anion exchange membranes.
[0013] The diluent, concentrate and product manifolding may
respectively include a diluent supply conduit and a diluent exit
conduit, a concentrate supply conduit and a concentrate exit conduit
and a product feed supply conduit and a product exit conduit, each of
which extend through the diluent, concentrate and product gaskets. The
diluent manifolding can have an inlet notch in the diluent chamber
gasket fluidly coupling the diluent supply conduit to the diluent
chamber and an outlet notch in the diluent chamber gasket fluidly
coupling the diluent exit conduit to the diluent chamber. Similarly,
the concentrate manifolding can have an inlet notch in the concentrate
chamber gasket fluidly coupling the concentrate supply conduit to the
concentrate chamber and an outlet notch in the concentrate chamber
gasket fluidly coupling the concentrate exit conduit to the concentrate
chamber; and the product manifolding can have an inlet notch in the
product chamber gasket fluidly coupling the product feed supply conduit
to the product chamber and an outlet notch in the product chamber
gasket fluidly coupling the product exit conduit to the product
chamber.
[0014] The apparatus for desalinating saltwater can also have an anion
discharge chamber and a cation discharge chamber, which are in ionic
communication with the product chamber through the product chamber
anion exchange membrane and the product chamber cation exchange
membrane, respectively.
[0015] The apparatus can also include anode and cathode electrolyte
chambers for containing an electrolyte; anode and cathode stack end ion
exchange membranes, the anode and cathode electrolyte chambers in ionic
communication with the plurality of drive cells and product chamber
through the anode and cathode stack end ion exchange membranes,
respectively; and an anode and a cathode. The anode electrolyte chamber
can be bounded on one side by and be in ionic communication with the
anode stack end ion exchange membrane and can be bounded on another
side by and be in electrical communication with the anode. Similarly,
the cathode electrolyte chamber can be bounded on one side by and be in
ionic communication with the cathode stack end ion exchange membrane
and be bounded on another side by and be in electrical communication
with the cathode.
[0016] The plurality of drive cells, product chamber, anion discharge
chamber and cation discharge chamber can be arranged in the shape of a
ring. Alternatively, the plurality of drive cells, product chamber,
anion discharge chamber and cation discharge chamber can be wound in
the shape of a spiral.
[0017] Additionally, there may be provided one or both of a voltage
source or an electrical load electrically coupled between the anode and
cathode.
[0018] The anode and the cathode may each have a substrate having a
coating thereon. The substrate can be composed of a material selected
from the group consisting of titanium, niobium, tantalum, iridium,
palladium, steel, stainless steel, nickel and graphite, and the coating
can be composed of a material selected from the group consisting of
platinum, ruthenium, iridium, and an alloy comprising platinum,
ruthenium and iridium.
[0019] The apparatus may also include a electrolyte chamber fluid
conduit fluidly coupling the anode electrolyte chamber to the cathode
electrolyte chamber; and a pump in fluid communication with the
electrolyte chamber fluid conduit configured to pump the electrolyte
from one of the anode and cathode electrolyte chambers to the other of
the electrolyte chambers such that electrochemical reaction by-products
formed in one of the anode and cathode electrolyte chambers can be used
as a reactant in the other of the electrolyte chambers.
[0020] The anode and cathode may be gas diffusion electrodes in gaseous
communication with each other such that gas produced at one of the
anode or cathode can be circulated to the other of the anode or
cathode.
[0021] The apparatus for desalinating saltwater may also include first
and second electrolyte chambers for containing an electrolyte; first
and second ion exchange membranes, the first and second electrolyte
chambers in ionic communication with the plurality of drive cells and
the product chamber through the first and second ion exchange
membranes, respectively; and porous first and second end plates. The
first electrolyte chamber can be bounded on one side by and be in ionic
communication with the porous first end plate and can be bounded on
another side by and be in ionic communication with the first ion
exchange membrane. Similarly, the second electrolyte chamber can be
bounded on one side by and be in ionic communication with the porous
second end plate and can be bounded on another side by and be in ionic
communication with the second ion exchange membrane. The apparatus can
be sealed such that when the apparatus is submerged within a conductive
bath, ionic current will flow in the conductive bath between the first
and second electrolyte chambers through the porous first and second end
plates, respectively.
[0022] The apparatus can also include first and second electrolyte
chambers for containing electrolyte; first and second ion exchange
membranes, the first and second electrolyte chambers in ionic
communication with the plurality of drive cells and the product chamber
through the first and second ion exchange membranes, respectively;
first and second end plates, the first electrolyte chamber bounded on
one side by and in ionic communication with the first end plate and
bounded on another side by the first ion exchange membrane, the second
electrolyte chamber bounded on one side by and in ionic communication
with the porous second end plate and bounded on another side by the
second ion exchange membrane; an electrolyte chamber fluid conduit
fluidly coupling the first electrolyte chamber to the second
electrolyte chamber; and a pump in fluid communication with the
electrolyte chamber fluid conduit configured to pump the electrolyte
from one of the first and second electrolyte chambers to the other of
the electrolyte chambers.
[0023] According to a further aspect of the invention, there is
provided an apparatus for desalinating saltwater capable of operating
in forward polarity and reverse polarity. The apparatus includes a
stack configured to receive a diluent of a first ionic concentration, a
concentrate of a second ionic concentration greater than the first
ionic concentration, and saltwater to be desalinated. The stack has a
plurality of drive cells, each drive cell comprising a
diluent/concentrate chamber, a concentrate/diluent chamber, one of a
cation or anion exchange membrane forming a shared boundary between and
in ionic communication with the diluent/concentrate and
concentrate/diluent chambers, and the other of the cation or anion
exchange membrane forming a shared boundary between and in ionic
communication with each drive cell and an adjacent drive cell; a
product/diluent chamber anion exchange membrane and a product/diluent
chamber cation exchange membrane; a product/diluent chamber bounded on
one side by and in ionic communication with the product/diluent chamber
anion exchange membrane and bounded on another side by and in ionic
communication with the product/diluent chamber cation exchange
membrane, the product/diluent chamber in ionic communication with the
drive cell via the product/diluent chamber anion or cation exchange
membranes; a diluent/product chamber anion exchange membrane and a
diluent/product chamber cation exchange membrane; a diluent/product
chamber bounded on one side by and in ionic communication with the
diluent/product chamber anion exchange membrane and bounded on another
side by and in ionic communication with the diluent/product chamber
cation exchange membrane, the diluent/product chamber in ionic
communication with the drive cell via the diluent/product chamber anion
or cation exchange membranes; and a manifolding assembly comprising
diluent/concentrate, concentrate/diluent, product/diluent, and
diluent/product manifolding respectively configured to convey diluent
to and away from the diluent/concentrate and diluent/product chambers,
concentrate to and away from the concentrate/diluent chamber, and the
saltwater to be desalinated to and desalinated saltwater away from the
product/diluent chamber when the apparatus is operating in forward
polarity, and respectively configured to convey diluent to and away
from the concentrate/diluent and product/diluent chambers, concentrate
to and away from the diluent/concentrate chamber, and the saltwater to
be desalinated to and the desalinated saltwater away from the
diluent/product chamber when the apparatus is operating in reverse
polarity.
[0024] The apparatus can also include a diluent/concentrate chamber
gasket, a concentrate/diluent chamber gasket, a product/diluent chamber
gasket, and a diluent/product chamber gasket circumscribing each of the
diluent/concentrate chamber, the concentrate/diluent chamber, the
product/diluent chamber, and the diluent/product chamber, respectively.
Each of the diluent/concentrate chamber, concentrate/diluent chamber
and product/diluent chamber gaskets can contain therein a spacer for
maintaining separation of cation and anion exchange membranes.
[0025] The diluent/concentrate, concentrate/diluent, product/diluent,
and diluent/product manifolding may respectively include a
diluent/concentrate supply conduit and a diluent/concentrate exit
conduit, a concentrate/diluent supply conduit and a concentrate/diluent
exit conduit, a product/diluent supply conduit and a product/diluent
exit conduit, and a diluent/product supply conduit and a
diluent/product exit conduit, each of which extend through the
diluent/concentrate, concentrate/diluent, product/diluent, and
diluent/product gaskets. The diluent/concentrate manifolding can have
an inlet notch in the diluent/concentrate chamber gasket fluidly
coupling the diluent/concentrate supply conduit to the
diluent/concentrate chamber and an outlet notch in the
diluent/concentrate chamber gasket fluidly coupling the
diluent/concentrate exit conduit to the diluent/concentrate chamber.
Similarly, the concentrate/diluent manifolding can have an inlet notch
in the concentrate/diluent chamber gasket fluidly coupling the
concentrate/diluent supply conduit to the concentrate/diluent chamber
and an outlet notch in the concentrate/diluent chamber gasket fluidly
coupling the concentrate/diluent exit conduit to the
concentrate/diluent chamber; the product/diluent manifolding further
comprising an inlet notch in the product/diluent chamber gasket fluidly
coupling the product/diluent supply conduit to the product/diluent
chamber and an outlet notch in the product/diluent chamber gasket
fluidly coupling the product/diluent exit conduit to the
product/diluent chamber; and the diluent/product manifolding further
comprising an inlet notch in the diluent/product chamber gasket fluidly
coupling the diluent/product supply conduit to the diluent/product
chamber and an outlet notch in the diluent/product chamber gasket
fluidly coupling the diluent/product exit conduit to the
diluent/product chamber.
[0026] The apparatus can also include first and second electrolyte
chambers for containing an electrolyte; first and second stack end ion
exchange membranes, the first and second electrolyte chambers in ionic
communication with the diluent/concentrate, concentrate/diluent,
product/diluent, and diluent/product chambers through the first and
second ion exchange membranes, respectively; and first and second
electrodes. The first electrolyte chamber can be bounded on one side by
and be in ionic communication with the first stack end ion exchange
membrane and can be bounded on another side by and be in electrical
communication with the first electrode. The second electrolyte chamber
can be bounded on one side by and be in ionic communication with the
second stack end ion exchange membrane and can be bounded on another
side by and be in electrical communication with the second electrode.
[0027] The first and second electrodes can each have a substrate having
a coating thereon. The substrate can be composed of a material selected
from the group of titanium, niobium, tantalum, iridium, palladium,
steel, stainless steel, nickel and graphite, and the coating can be
composed of a material selected from the group of platinum, ruthenium,
iridium, and an alloy comprising platinum, ruthenium and iridium.
[0028] According to a further aspect of the invention, there is
provided a plant for desalinating saltwater. The plant can include any
of the aforedescribed apparatuses for desalinating saltwater; a first
reconcentrator configured to remove water from the diluent exiting the
apparatus to generate the concentrate; and a concentrate reservoir, in
fluid communication with both the first reconcentrator and the
concentrate chamber, for holding the concentrate.
[0029] The plant can also have a saltwater reservoir, in fluid
communication with the product chamber, for holding the saltwater to be
desalinated; a diluent reservoir, in fluid communication with the drive
cell, for holding the diluent; and a product reservoir, in fluid
communication with the product chamber, for storing desalinated
saltwater.
[0030] Additionally, the plant may have a pre-treatment center fluidly
coupled to the saltwater reservoir for treating the saltwater to be
desalinated prior to the saltwater entering the saltwater reservoir.
[0031] The plant can also include a second reconcentrator in fluid
communication with the concentrate reservoir and the apparatus, the
second reconcentrator configured to remove water from the concentrate
exiting the apparatus.
[0032] The pre-treatment center can be fluidly coupled to the diluent
reservoir for treating the diluent prior to the diluent entering the
diluent reservoir.
[0033] One or both of the first and second reconcentrators can be
selected from the group consisting of an evaporative pond, an
evaporative spray pond, a natural draft evaporative tower, and a forced
draft evaporative tower. Additionally, the plant may also include a
heat exchanger, fluidly coupled to one or both of the first and second
reconcentrators, for transferring heat from a heat source to one or
both of the first and second reconcentrators.
[0034] According to a further aspect of the invention, there is
provided a method for desalinating saltwater. The method includes
employing a plurality of drive cells to generate a drive voltage; and
applying a sufficient voltage across a product chamber containing the
saltwater to be desalinated and in ionic communication with the
plurality of drive cells, the product chamber bounded by and in ionic
communication with a product chamber anion exchange membrane on one
side and bounded by and in ionic communication with a product chamber
cation exchange membrane on another side and having a desalination
voltage such that when a voltage is applied to the product chamber in
excess of the desalination voltage cations and anions migrate from the
saltwater through the product chamber cation and anion exchange
membranes, respectively, the sufficient voltage comprising the drive
voltage and being greater than or equal to the desalination voltage.
[0035] Employing a plurality of drive cells to generate a drive voltage
can include flowing diluent of a first ionic concentration through
diluent chambers in the plurality of drive cells; and flowing
concentrate of a second ionic concentration through concentrate
chambers in the plurality of drive cells, the second ionic
concentration greater than the first ionic concentration, one of a
cation or anion exchange membrane forming a shared boundary between and
in ionic communication with the diluent and concentrate chambers such
that ions flow from the concentrate to the diluent, and the other of
the cation or anion exchange membrane forming a shared boundary between
and in ionic communication with adjacent pairs of drive cells.
[0036] The method can further include flowing solution having an
ionic concentration greater than or equal to that of the saltwater to
be desalinated through anion and cation discharge chambers, the anion
and cation discharge chambers in ionic communication with the product
chamber via the product chamber anion exchange membrane and the product
chamber cation exchange membrane, respectively.
[0037] The diluent can be the solution flowing through the anion and
cation discharge chambers. Additionally, the diluent and the saltwater
to be desalinated can be the same. The diluent and the concentrate can
also both be saltwater.
[0038] The drive voltage can be equal to or greater than the
desalination voltage. In such a case, desalination can be effected
without the application of any external voltage.
[0039] The method can further include flowing an electrolyte through
anode and cathode electrolyte chambers, the anode electrolyte chamber
bounded on a first side by and in ionic communication with an anode
stack end ion exchange membrane and bounded on another side by and in
electrical communication with an anode, and the cathode electrolyte
chamber bounded on a first side by and in ionic communication with a
cathode stack end ion exchange membrane and bounded on another side by
and in electrical communication with a cathode, the anode and cathode
electrolyte chambers ionically communicative with the product chamber
via the anode and cathode stack end ion exchange membranes,
respectively, and the anode and cathode electrically communicative with
each other such that electrons flow from the anode to the cathode.
[0040] The diluent and the concentrate can flow through the diluent and
concentrate chambers, respectively, in countercurrent directions.
[0041] The method can further include flowing the saltwater to be
desalinated through an initial desalination stage in series ionic
communication with the drive cell, the initial desalination stage
comprising an initial stage product chamber bounded on one side by and
in ionic communication with an initial stage product chamber anion
exchange membrane and bounded on another side by and in ionic
communication with an initial stage product chamber cation exchange
membrane, the initial stage product chamber having a desalination
voltage such that when a voltage is applied to the initial stage
product chamber in excess of the desalination voltage cations and
anions migrate from the saltwater through the initial stage product
chamber cation and anion exchange membranes, respectively; flowing the
saltwater to be desalinated through a subsequent desalination stage,
the subsequent desalination stage in series ionic communication with
the drive cell, the subsequent desalination stage comprising a
subsequent desalination stage product chamber bounded on a first side
by and in ionic communication with a subsequent stage product chamber
anion exchange membrane and bounded on another side by and in ionic
communication with a subsequent stage product chamber cation exchange
membrane, the subsequent stage product chamber having a desalination
voltage such that when a voltage is applied to the subsequent stage
product chamber in excess of the desalination voltage cations and
anions migrate from the saltwater through the subsequent stage product
chamber cation and anion exchange membranes, respectively, the
saltwater to be desalinated flowing through the initial stage and
subsequent stage product chambers; and applying the sufficient voltage
across the initial and subsequent stage product chambers, the
sufficient voltage comprising the drive voltage and being greater than
or equal to the sum of the desalination voltages of the initial and
subsequent stage product chambers.
[0042] One or both of the initial stage and subsequent stage product
chambers can include a plurality of product chambers, and flowing the
saltwater to be desalinated through the initial and subsequent
desalination stages can include flowing the saltwater to be desalinated
in parallel through the plurality of product chambers of any given
stage.
[0043] An external voltage across the anode and the cathode can also be
applied by using a voltage source electrically coupled between the
anode and cathode. An electrical load electrically coupled between the
anode and cathode can be powered when the drive voltage is greater than
the desalination voltage.
[0044] The electrolyte may be have a sodium, calcium, magnesium or
potassium cation and the anode and cathode ion exchange membranes can
both be cation exchange membranes. Alternatively, the electrolyte may
have a chlorine, sulphate or bromine anion and the anode and cathode
ion exchange membranes can both be anion exchange membranes.
[0045] The electrolyte may be selected from the group consisting of
Na.sub.2SO.sub.4, NaCl, NaOH, HCl, Na.sub.3Fe(CN).sub.6,
Na.sub.2S.sub.4O.sub.6, Na.sub.2S.sub.2O.sub.3, Na.sub.4Fe(CN).sub.6,
K.sub.3Fe(CN).sub.6, K.sub.4Fe(CN).sub.6, Na.sub.2S.sub.2O.sub.3,
NH.sub.4Cl, NH.sub.4, Na.sub.2Cr.sub.2O.sub.7, and CrCl.sub.3.
[0046] The method can further include pumping the electrolyte from one
of the anode and cathode electrolyte chambers to the other of the anode
and cathode electrolyte chambers such that electrochemical reaction
by-products formed in one of the anode and cathode electrolyte chambers
can be used as a reactant in the other of the electrolyte chambers.
[0047] Additionally, the method can further include flowing concentrate
through first and second electrolyte chambers, the first electrolyte
chamber bounded on one side by and in ionic communication with a first
ion exchange membrane and bounded on another side by and in ionic
communication with a porous first end plate and the second electrolyte
chamber bounded on a first side by and in ionic communication with a
second ion exchange membrane and bounded on a second side by and in
ionic communication with a porous second end plate, the first and
second electrolyte chambers ionically communicative with the product
chamber via the first and second ion exchange membranes, respectively;
and submerging the porous first and second end plates within a
conductive bath such that ionic current flows between the conductive
bath and the porous first and second end plates.
[0048] One advantage of the present invention is that by relying on a
drive voltage generated by the difference in concentrations between
diluent and concentrate to effect desalination, it is possible to use
solar energy or another form of readily accessible low temperature
energy (such as waste heat from a power plant) to generate the
concentrated solution that is used to generate the drive voltage. Thus,
energy that would otherwise be wasted can be used to generate the
concentrate and to effect desalination, allowing for less electrically
intensive desalination of saltwater relative to prior art methods of
and means for desalination. This is especially beneficial as arid
climates are those with abundant available solar energy and are also
those that are likely to require desalination.
[0049] A further advantage of the present invention is that as drive
cells are used to generate the drive voltage, an external power supply
is not required, which can reduce the capital costs associated with
practicing the method and operating the apparatus and plant of the
present invention.
[0050] In contrast to ED, a further advantage of the present invention
is that voltage gradients do not built up to the same extent as with an
ED stack, and consequently less ion migration occurs through stack
manifolds as can occur in an ED stack. This reduces circulated ionic
current losses in the present invention relative to ED.
[0051] In contrast to RO, a further advantage of the method of the
present invention is that its performance is not substantially
negatively affected when desalinating warm saltwater greater than about
30.degree. C. and requires less pre-treatment as water is not forced
through a semi-permeable membrane that could foul.
[0052] Advantages of the apparatus of the present invention include its
ease of manufacturing, durability and robustness.
[0053] An additional advantage of the apparatus of the present
invention includes the ability to desalinate saltwater by operating the
apparatus at a lower pressure than comparable RO systems, which lowers
the cost of the components used to manufacture the apparatus of the
present invention relative to the RO systems, which incorporate
expensive allowed and stainless steels and other high pressure
components.
BRIEF DESCRIPTION OF THE DRAWINGS
[0054]
FIG. 1 is a schematic
view of a dialytic stack for desalinating saltwater according to a
first embodiment wherein the stack operates in "forward polarity";
[0055]
FIG. 2 is a schematic
view of a dialytic stack for desalinating saltwater according to a
second embodiment wherein the dialytic stack operates in "reverse
polarity";
[0056]
FIG. 3 is a schematic
view of a dialytic stack for desalinating saltwater according to a
third embodiment wherein the dialytic stack employs electrolyte
recirculation using gas diffusion electrodes;
[0057]
FIG. 4 is a schematic
view of a dialytic stack for desalinating saltwater according to a
fourth embodiment wherein the dialytic stack is configured to be
submerged within a conductive bath;
[0058]
FIG. 5 is a schematic
view of a ring-shaped dialytic arrangement of cells for desalinating
saltwater;
[0059]
FIG. 6 is a schematic
view of a spiral-shaped dialytic arrangement of cells for desalinating
saltwater;
[0060]
FIGS. 7(a) and (c) are
sectional and exploded views, respectively, of a unipolar dialytic
stack in which assembly of various fluid chambers within the dialytic
stack and manifolding are illustrated. FIG. 7(b) is a front elevation
view of a gasket that circumscribes the various fluid chambers
contained within the dialytic stack;
[0061]
FIGS. 8(a)-(c) are
schematic, exploded and perspective views, respectively, of a bipolar
dialytic stack operable in both forward and reverse polarities in which
assembly of the fluid chambers, manifolding and valves are illustrated;
[0062]
FIGS. 9(a) and (b) are
schematic views of a dialytic stack for desalinating saltwater
according to a further embodiment wherein the dialytic stack has
multiple desalination stages;
[0063]
FIG. 10 is a schematic
view of a plant that can be used to desalinate saltwater continuously;
[0064]
FIG. 11 is a schematic
view of a plant that can be used to desalinate discrete batches of
saltwater;
[0065]
FIG. 12 is a schematic
view of an evaporative spray pond;
[0066]
FIG. 13 is a schematic
view of a natural draft evaporative tower; and
[0067]
FIG. 14 is a schematic
view of a forced draft evaporative tower.
DETAILED DESCRIPTION OF EXEMPLARY
EMBODIMENTS
[0068] Two ionic solutions that differ only in the concentration of the
solute dissolved therein have different amounts of chemical energy.
This difference in chemical energy is hereinafter referred to as
"concentration difference energy". For example, when equal volumes of
solutions of saltwater and freshwater are placed in adjacent chambers
and are separated from each other solely by a membrane that is water
permeable, but not ion permeable, the concentration difference energy
causes water from the freshwater container to flow into and develop
pressure in the saltwater container.
[0069] Similarly, when equal volumes of solutions of saltwater and
freshwater are placed in adjacent chambers and are separated from each
other solely by a membrane that is ion permeable, but not water
permeable, the concentration difference energy results in a voltage
difference between the two chambers. A membrane that is ion permeable,
but not water permeable, is hereinafter referred to as an "ion exchange
membrane". Monopolar ion exchange membranes include "cation exchange
membranes" and "anion exchange membranes". Cation and anion exchange
membranes are those membranes that allow only cations (positively
charged ions) and anions (negatively charged ions) to pass through,
respectively. Exemplary cation exchange membranes include Neosepta CMX,
CM-1; Ralex CMH-PES; Fumasep FKE, FKD; and Selemion CMV membranes.
Exemplary anion exchange membranes include Neosepta AM-1, AFN, AMX;
Ralex AMH-PES; Fumasep FAD; and Selemion DVS, APS membranes.
[0070] In order to desalinate saltwater, at least some of the cations
(primarily Na.sup.+) and anions (primarily Cl.sup.-) in the saltwater
need to be removed from the saltwater. Removing these ions requires
energy.
[0071] The embodiments described herein utilize concentration
difference energy to aid in removal of cations and anions from
saltwater, thereby desalinating the saltwater.
[0072] Referring now to FIG. 1, there is depicted a schematic view of a
dialytic stack 101 for desalinating saltwater. The dialytic stack 101
is composed of a series of alternating concentrate and diluent chambers
110 and 112, respectively. Flowing through each of the diluent chambers
112 is a solution of a first ionic concentration ("diluent") and
flowing through each of the concentrate chambers 110 is a solution of a
second ionic concentration ("concentrate"), with the second ionic
concentration being greater than the first ionic concentration. Diluent
may enter and exit the diluent chambers 112 via diluent supply and exit
conduits 104 and 132, respectively. Concentrate may enter and exit the
concentrate chambers 110 via concentrate supply and exit conduits 102
and 130, respectively. Adjacent diluent and concentrate chambers 112,
110 are separated from each other by one of the cation and anion
exchange membranes 120 and 122, respectively. Located in the embodiment
of FIG. 1 is a product chamber 118 through which flows the saltwater to
be desalinated ("product feed"). Product feed that has passed through
the product chamber 118 and has had at least some anions and cations
removed therefrom is hereinafter referred to as "product". The product
feed may enter the product chamber 118 via a product feed supply
conduit 106, and the resulting product exits the product chamber 118
via a product exit conduit 134. The product feed and the diluent may
both be seawater having a salt concentration of about 3.5% by mass,
while the concentrate may be hyper-concentrated seawater having a salt
concentration of about 15%-28% by mass. Alternatively, the diluent may
be slightly concentrated saltwater having a salt concentration of about
3.5% to about 6% by mass. The salt concentration of the concentrate
must be higher than the salt concentration of the diluent and can be as
high as the solubility limit in water of whichever salts are present in
the concentrate. The manner in which this hyper-concentrated seawater
can be produced is discussed in more detail with respect to FIGS.
10-14, below.
[0073] In the embodiment depicted in FIG. 1, each pair of chambers 140,
142, 144, 146, 148 (each a "drive cell") is composed of one of the
diluent chambers 112 and one of the concentrate chambers 110, the
diluent and concentrate chambers 112, 110 separated from each other by
and in ionic communication with one of the anion exchange membranes
122. As discussed above, the concentration difference energy that
exists between the concentrate and diluent results in the drive cell
generating a voltage ("drive voltage"). In an embodiment wherein the
concentrate is about 18% aqueous sodium chloride by mass and the
diluent is about 3.5% aqueous sodium chloride by mass, the theoretical
drive voltage for each drive cell is about 0.04 Volts.
[0074] In FIG. 1, the anion exchange membrane 122 forms a shared
boundary between and is in ionic communication with the diluent and
concentrate chambers 112, 110 of any given drive cell, and the cation
exchange membrane 120 forms a shared boundary between and is in ionic
communication with any given drive cell and an adjacent drive cell
(see, e.g. the drive cell 148 having the anion exchange membrane 122
between its diluent and concentrate chambers 112, 110 and having the
cation exchange membrane 120 between the concentrate chamber 110 of the
drive cell 148 and the diluent chamber 112 of the adjacent drive cell
146). A cation or anion exchange membrane 120 or 122 that contacts the
fluid contained within a chamber when the chamber is filled with fluid
is said to "bound" that chamber and, consequently, also be in ionic
communication with that chamber.
[0075] Each of the drive cells is separated from an adjacent drive cell
by one of the cation exchange membranes 120. As the ion exchange
membranes 120, 122 allow ions to flow from the concentrate to the
diluent chambers, the drive cells 140, 142, 144, 146, 148 are in ionic
communication with each other. The drive voltage generated by a group
of drive cells in ionic communication with each other is equal to the
sum of the voltages produced by each of the drive cells in the series.
Consequently, the total drive voltage produced by the drive cells 140,
142, 144, 146, 148 is about 0.20 Volts.
[0076] The dialytic stack 101 also contains a desalination cell 150,
which is composed of one of the diluent chambers 112 and a product
chamber 118. The product chamber 118 is bounded on one side by and is
in ionic communication with one of the anion exchange membranes 122
("product chamber anion exchange membrane" 154) and is bounded on
another side by and is in ionic communication with one of the cation
exchange membranes 120 ("product chamber cation exchange membrane"
152). The diluent chamber 112 that is separated from the product
chamber 118 by and is in ionic communication with the product chamber
anion exchange membrane 154 is hereinafter referred to as the "anion
discharge chamber" 162. The diluent chamber 112 that is separated from
the product chamber 118 by and is in ionic communication with the
product chamber cation exchange membrane 152 is hereinafter referred to
as the "cation discharge chamber" 160. The product chamber 118 is in
ionic communication with the drive cells via the product chamber cation
exchange membrane 152 on one side and via the product chamber anion
exchange membrane 154 on the other. Flowing through the product chamber
118 is the saltwater to be desalinated. Typically, the salt
concentration of the product feed as it enters the dialytic stack 101
is less than or equal to the concentrations of the solutions in the
chambers adjacent to the product chamber 118.
[0077] In order to desalinate the product feed, a certain voltage
("desalination voltage") has to be applied across the product chamber
118. In the illustrated embodiment, in order to desalinate the product
feed to a resulting product concentration of about 0.04% salt by mass
such that anions and cations in the product feed are driven from the
product chamber 118 into adjacent diluent chambers 112 containing
diluent of about 3.5% salt by mass, the desalination voltage is about
0.088 Volts.
[0078] When a sufficient voltage greater than the desalination voltage
is applied across the product chamber 118, anions migrate towards one
electrode, an anode 126, and cations migrate towards another electrode,
a cathode 124. Anions migrate from the product chamber 118, through the
product chamber anion exchange membrane 154, and into the anion
discharge chamber 162. Similarly, cations migrate from the product
chamber 118, through the product chamber cation exchange membrane 152,
and into the cation discharge chamber 160. In this way, saltwater can
be desalinated by employing the drive cell to generate the drive
voltage, and by applying the sufficient voltage, which includes the
drive voltage, across the product chamber. As described above, flowing
through the anion and cation discharge chambers can be a solution
having an ionic concentration greater than or equal to that of the
saltwater to be desalinated, such as the diluent.
[0079] The movement of ions through the dialytic stack 101 that occurs
when the sufficient voltage applied to the product chamber 118 is
greater than or exceeds the desalination voltage represents movement of
ions through an ionic circuit. Various methods of completing this ionic
circuit are possible.
[0080] In FIG. 1, the ionic circuit is completed electrochemically.
Electrochemical completion of the ionic circuit is achieved by
disposing anode and cathode electrolyte chambers 114 and 116 between
the stack of diluent and concentrate chambers 112, 110 and the anode
126 and cathode 124, respectively. A suitable electrolyte flows into
and out of the electrolyte conduits via electrolyte supply conduits 108
and electrolyte exit conduits 136, respectively. In the embodiment
depicted in FIG. 1, the electrolyte flows through the electrolyte
chambers 114, 116 in parallel; i.e., the electrolyte that flows through
one of the chambers 114, 116 is not used by the other chamber 114, 116.
However, in alternative embodiments (not shown), the electrolyte may
flow through the electrolyte chambers 114, 116 in series; i.e., the
electrolyte may flow into one of the electrolyte chambers 114, 116 and,
upon exiting this electrolyte chamber, be directed into the other of
the electrolyte chambers 114, 116. Oxidation reactions (at the anode
126) and reduction reactions (at the cathode 124) convert the ionic
current into electric current and complete the ionic circuit. The anode
126 and the cathode are electrically communicative 124 via an
electrical conduit 156, thereby resulting in electrons flowing from the
anode 126 to the cathode 124.
[0081] Table 1, below, lists exemplary electrolytes that can be used in
anode and cathode electrolyte chambers 114, 116, as well as the
associated electrochemical reactions and reduction potentials that
occur at the anode and cathode 126, 124:
TABLE-US-00001 TABLE 1 Exemplary Electrolytes Standard Reduction
Electrolyte Half Cell Reaction Potential (V) i. Na.sub.2SO.sub.4 (aq)
Anode 2H.sub.2O O.sub.2 (g) + 4H.sup.+ + 4e.sup.- -1.23 By-products:
H.sub.2 Cathode 4H.sub.2O + 4e.sup.- 2H.sub.2 (g) + 4 OH.sup.- -0.83
(g) & O.sub.2 (g) Net 4H.sub.2O 2H.sub.2 (g) + O.sub.2 (g) -2.06
ii. NaCl (aq) Anode 4Cl.sup.- 2Cl.sub.2 + 4e.sup.- -1.36 By-products:
Cl.sub.2 Cathode 4H2O + 4e- 2H2 (g) + 4 OH- -0.83 (g) & NaOH (aq)
Net 4H2O 2H2 (g) + 2Cl2 (g) + 4OH- -2.16 iii. NaOH (aq) Anode 4OH.sup.-
2H.sub.2O + O.sub.2 (g) + 4e.sup.- -0.40 Cathode 4H.sub.2O + 4e.sup.-
2H.sub.2 (g) + 4OH.sup.- -0.83 Net 2H.sub.2O 2H.sub.2 (g) + O.sub.2 (g)
-1.23 iv. HCl (aq) Anode 2H.sub.2O O.sub.2 (g) + 4H.sup.+ + 4e.sup.-
-1.23 Cathode 2H.sup.+ + 2e.sup.- H.sub.2 (g) 0.00 Net 2H.sub.2O
2H.sub.2 (g) + O.sub.2 (g) -1.23 v. HCl (aq) with Anode H.sub.2 (g)
2H.sup.+ + 2e.sup.- 0.00 gas diffusion Cathode 2H.sup.+ + 2e.sup.-
H.sub.2 (g) 0.00 anode Net -- 0.00 vi. Na.sub.3Fe(CN).sub.6 Anode
Fe(CN).sub.6.sup.4- Fe(CN).sub.6.sup.3- + e.sup.- -0.36 (aq) or
K.sub.3Fe(CN).sub.6 Cathode Fe(CN).sub.6.sup.3- + e.sup.-
Fe(CN).sub.6.sup.4- 0.36 (aq) and Net -- 0.00 Na.sub.4Fe(CN).sub.6 (aq)
or K.sub.4Fe(CN).sub.6 in bulk of NaCl(aq) vii. Na.sub.2S.sub.4O.sub.6
(aq) Anode S.sub.2O.sub.3.sup.2- S.sub.4O.sub.6.sup.2- + 2e.sup.- -0.08
and Na.sub.2S.sub.2O.sub.3 (aq) Cathode S.sub.4O.sub.6.sup.2- +
2e.sup.- S.sub.2O.sub.3.sup.2- 0.08 Net -- 0.00
[0082] Exemplary anode and cathode materials include substrate metals
such as titanium, niobium, tantalum, iridium, palladium, stainless
steel, steel, nickel and graphite; the substrate metals may be
optionally coated with platinum, ruthenium, iridium, or a mixed metal
oxide combination of any two or more of platinum, ruthenium, and
iridium.
[0083] Notably, the choice of which type of ion exchange membrane
("stack end membrane 158") is used to separate the diluent and
concentrate chambers 112, 110 from the electrolyte chambers 114, 116 is
important. The stack end membrane 158 nearest to the anode 126 is
hereinafter referred to as the "anode stack end ion exchange membrane"
and the stack end membrane 158 nearest to the cathode 124 is
hereinafter referred to as the "cathode stack end ion exchange
membrane". The anode electrolyte chamber 114 is bounded on one side by
and is in ionic communication with the anode stack end ion exchange
membrane, and the cathode electrolyte chamber 116 is also bounded on
one side by and is in ionic communication with the cathode stack end
ion exchange membrane. As electrochemical reactions occur at the anode
126 and the cathode 124, the anode electrolyte chamber 114 is bounded
on another side by and is in electrical communication with the anode
126, and similarly the cathode electrolyte chamber 116 is bounded on
another side by and is in electrical communication with the cathode
124. In an embodiment that uses Na.sub.2SO.sub.4 as an electrolyte, for
example, cation exchange membranes 122 are used as stack end membranes
158. This is because Na.sub.2SO.sub.4 is composed of Na.sup.+ cations
and SO.sub.4.sup.2- anions. By using cation exchange membranes 122,
only the Na.sup.+ cations can travel between the electrolyte chambers
114, 116 into the adjacent diluent and concentrate chambers 112, 110.
As the diluent and concentrate are both saltwater, none of the
electrolyte, diluent, or concentrate becomes polluted with new types of
ions. Similarly, if HCl were used as an electrolyte, anion exchange
membranes would typically be used to separate the electrolyte chambers
114, 116 and the diluent and concentrate chambers 112, 110.
[0084] In an alternative embodiment (not shown), the diluent and the
concentrate can flow through the dialytic stack 101 in opposite, or
countercurrent, directions. Doing so can help to maintain a more even
concentration difference between the diluent and concentrate chambers
112, 110.
[0085] Referring now to FIG. 2, there is depicted a second embodiment
of a dialytic stack 201 that is configured to have a polarity opposite
that of the first embodiment of the dialytic stack 101 depicted in FIG.
1. The dialytic stack 201 of FIG. 2 is similar to the dialytic stack
101 of FIG. 1, with the exceptions being that the product chamber 118
and anion and cation discharge chambers 162, 160 have been shifted one
chamber to the right, the chamber that formerly served as the anion
discharge chamber 162 has been replaced with a concentrate chamber 110,
and the remaining diluent and concentrate chambers 112, 110 have been
swapped. The result is a change of polarity of the drive voltage and,
consequently, a change in direction of ion migration. Although FIG. 2
shows the product chamber 118 and anion and cation discharge chambers
162, 160 having been shifted only one chamber to the right relative to
the embodiment depicted in FIG. 1, these chambers could have been
shifted any odd number of chambers to the right or left.
[0086] Useful by-products may be created from the electrochemical
reactions occurring at the anode and cathode 126, 124 depending on the
electrolytes used in the dialytic stacks 101, 201 depicted in FIGS. 1
and 2. For example, when the electrolyte used is aqueous NaCl, Cl.sup.-
anions are oxidized to Cl.sub.2 gas (see Table 1, row ii, above).
Cl.sub.2 gas can, for example, be used to treat water via chlorination.
Alternatively, if aqueous HCl were used as an electrolyte, H.sub.2 gas
would be produced at the cathode 124 (see Table 1, row v, above) and
could be subsequently used to produce power in fuel cells, for example.
Other potential useful by-products from the oxidation-reduction
reactions occurring in the electrolyte chambers 114, 116 include oxygen
gas when using an electrolyte of Na.sub.2SO.sub.4, NaOH or HCl; and
sodium hydroxide when using NaCl as an electrolyte.
[0087] FIG. 3 depicts a third embodiment of a dialytic stack 301 that
pumps the electrolyte from one of the anode and cathode electrolyte
chambers 114, 116 to the other of the anode and cathode electrolyte
chambers 114, 116 such that electrochemical reaction by-products formed
in one of the anode and cathode electrolyte chambers 114, 116 can be
used as a reactant in the other of the electrolyte chambers 114, 116.
The dialytic stack 301 uses gas diffusion electrodes for the anode 126
and cathode 124 and circulates via pumping the electrochemical reaction
by-products from one of the anode 126 or cathode 124 to the other of
the anode 126 or cathode 124 for use as a reactant in an
electrochemical reaction and oxidation or reduction back to its
original form. This theoretically reduces the net voltage required for
the electrochemical reactions to zero. For example, in the dialytic
stack 301 of FIG. 3, an aqueous mixture of HCl and NaCl can be used as
the electrolyte in the electrolyte chambers 114, 116, and the stack end
membranes 158 are anion exchange membranes 122. At the cathode 124,
hydrogen ions are reduced to hydrogen gas, which is forced to flow to
the anode 126 where the hydrogen gas is again oxidized to hydrogen
ions. The hydrogen ions can then be recirculated back to the cathode
124 via a pump (not shown) where they are again reduced to hydrogen
gas. The gas diffusion electrodes that are used can be made using the
same substrate and coating materials as described above, and are
configured to provide sufficient resident time for the gas to be
oxidized or reduced at the anode 126 or cathode 124, respectively.
Notably, the by-products of the electrochemical reactions need not be
gaseous. For example, an aqueous mixture of Na.sub.3Fe(CN).sub.6 and
Na.sub.4Fe(CN).sub.6 can be used as an electrolyte, which results in
Fe(CN).sub.6.sup.4- being oxidized to Fe(CN).sub.6.sup.3- at the anode
126, which can then be circulated to the cathode 124 for reduction back
to Fe(CN).sub.6.sup.4-.
[0088] In the embodiment depicted in FIG. 3, then, the five drive cells
140, 142, 144, 146, 148 generate a total of about 0.20 Volts. Assuming
that Na.sub.3Fe(CN).sub.6 and Na.sub.4Fe(CN).sub.6 are used as
electrolytes, the net electrode reduction potential that needs to be
overcome for the oxidation-reduction reactions to occur is 0 Volts (see
Table 2, row vi). The desalination voltage of the desalination cell 150
is about 0.088 Volts. For a dialytic stack that uses Neosepta AFN and
CM-1 ion exchange membranes, has a product chamber 118 that is 0.02 cm
thick and has diluent and concentrate chambers 112, 110 that are each
0.05 cm thick, the five drive cells 140, 142, 144, 146, 148 generate a
net drive voltage of 0.20 Volts. The product chamber 118 has a
desalination voltage of 0.088 Volts and the net electrode reduction
potential is 0 Volts; consequently, the resulting stack open circuit
voltage is 0.20 Volts-0.088 Volts=0.112 Volts. In this embodiment, the
ion exchange membranes and the diluent, concentrate and product feed
contribute stack resistive losses of 43.OMEGA./cm.sup.2, which results
in an ionic current of 2.6 mA/cm.sup.2. Sufficient drive voltage exists
to desalinate the product feed in the product chamber 118. The cations
and anions in the product feed are driven out of the product chamber
118, through the product chamber cation and anion exchange membranes
152, 154, respectively, and into the anion and cation discharge
chambers 162, 160. The product solution that exits the dialytic stack
101 has a salt concentration of about 0.04% salt by mass and is
drinkable. If an external voltage is needed to effect desalination, it
can be supplied by a voltage source 128, which is electrically coupled
to the electrical conduit 156.
[0089] Instead of utilizing the voltage source 128 to supply any
additional voltage, additional drive cells may be added to the dialytic
stack 101 until a sufficient cumulative drive voltage is achieved to
effect desalination. If enough drive cells are added such that voltage
in excess of that required for desalination is produced, the dialytic
stack 101 may also act as a power source. In such a case, an electrical
load can be powered by electrically coupling it between the anode 126
and cathode 124.
[0090] Referring now to FIG. 4, there is depicted another embodiment of
a dialytic stack 401 wherein the ionic circuit is completed via fluid
circulation by submerging the dialytic stack 401 in a conductive bath
404 that is contained within a storage vessel 406. The bath 404 may be,
for example, composed of concentrate. Beneficially, and in contrast to
completing the ionic circuit electrochemically as is done in the
embodiments illustrated in FIGS. 1 to 3, completing the ionic circuit
via fluid circulation does not require an anode, cathode or power
supplies. Additionally, no external power must be supplied to overcome
the standard reduction potential of the electrochemical reactions that
take place when the ionic circuit is completed electrochemically,
thereby reducing the drive voltage that is required to desalinate the
product.
[0091] The dialytic stack 401 of FIG. 4 does not have an anode or a
cathode. Instead, the diluent chambers 112 and concentrate chambers 110
of the dialytic stack 401 are sandwiched between porous first and
second end plates 408, which can be made of non-conductive material
such as polypropylene. Immediately adjacent to the end plates 408 are
concentrate chambers 110, which act as first and second electrolyte
chambers for containing an electrolyte which, in this particular
embodiment, is concentrate. The first electrolyte chamber is bounded on
one side by and is in ionic communication with the porous first end
plate and is bounded on another side and is in ionic communication with
a first ion exchange membrane (the leftmost cation exchange membrane
120 in FIG. 4); the second electrolyte chamber is bounded on one side
by and is in ionic communication with the porous second end plate and
is bounded on another side by and is in ionic communication with a
second ion exchange membrane (the rightmost anion exchange membrane 122
in FIG. 4). These first and second electrolyte chambers ionically
communicate with the remainder of the diluent and concentrate chambers
112, 110 via first and second ion exchange membranes, respectively (the
leftmost cation exchange membrane 120 and rightmost anion exchange
membrane 122 in FIG. 4). In the dialytic stack 401 as illustrated in
FIG. 4, anions migrate from right to left and cations migrate from left
to right. Consequently, cations are drawn into the dialytic stack from
the conductive bath 404 near the porous end plate 408 on the left of
the dialytic stack 401 and anions are drawn into the dialytic stack 401
from the conductive bath 404 near the porous end plate 408 on the right
side of the dialytic stack 401. The deeper and wider the conductive
bath 404 and the higher its concentration, the lower the resistance
encountered by the migrating ions. In practice, all of the diluent and
concentrate chambers 112, 110 in the dialytic stack 401 are sealed such
that no fluid transfer occurs between the bath 404 and the chambers
112, 110.
[0092] In an alternative embodiment (not shown), instead of submerging
the dialytic stack 401 within the conductive bath 404, the first and
second electrolyte chambers are filled with concentrate. These
concentrate chambers are fluidly coupled to each other via an
electrolyte chamber fluid conduit. In this alternative embodiment, the
end plates 408 are not porous. Forced circulation can be provided via
pumping to circulate concentrate from one of the concentrate chambers
to the other, thereby completing the ionic circuit.
[0093] Referring now to FIG. 5, there is shown a dialytic arrangement
of cells in a ring configuration ("dialytic ring" 501). The dialytic
ring 501 in FIG. 5 includes a concentrate supply manifold 510 and a
diluent supply manifold 512, which receive concentrate and diluent from
concentrate and diluent supply conduits 104 and 102, respectively.
Diluent and concentrate are then conveyed to diluent and concentrate
chambers 112, 110 which are fluidly coupled to the diluent and
concentrate supply manifolds 512, 510 and which, as in the
aforedescribed embodiments, are separated from each other by a series
of alternating cation and anion exchange membranes 120, 122. Product
feed is delivered directly to product chamber 118 from the product feed
supply conduit 106. Advantageously, cations and anions migrate in
opposite directions around the dialytic ring 501, thereby achieving
desalination of a given volume of product feed. Compared to a dialytic
stack 401 having the same number and average thickness of chambers 110,
112, 118, the distance migrating anions and cations have to travel in
the dialytic ring 501 is less than the distance they have to travel in
the dialytic stack 401, and therefore the ionic resistance of the
dialytic ring 501 is less than the ionic resistances of the dialytic
stack 401. Consequently, if the dialytic ring 501 and the dialytic
stack 101, 201, 301 have the same number of chambers 110, 112, 118 of
the same average thickness, resistive losses will be lower in the
dialytic ring 501 than in the dialytic stacks 101, 201, 301. In
addition, electrodes are not required in the dialytic ring 501.
[0094] The dialytic ring 501 of FIG. 5 has seven drive cells and one
desalination cell 150. As with the embodiment of the dialytic stack
wherein the ionic circuit is completed using fluid circulation, no
energy is needed to drive any electrochemical reactions. Consequently,
assuming a concentrate concentration of about 18% and a diluent
concentration of about 3.5%, the seven drive cells provide a cumulative
drive voltage of 0.28 Volts, which is well in excess of the voltage
needed to desalinate the product feed to about 0.04% salt by mass
(approximately 0.088 Volts plus the voltage drop due to parasitic
resistive losses). Following desalination, the product exits the
dialytic ring 501 via a product exit manifold 508, the diluent exits
the dialytic ring 501 via a diluent exit manifold 504, and the
concentrate exits the dialytic ring 501 via a concentrate exit manifold
506.
[0095] Referring now to FIG. 6, there is depicted a dialytic
arrangement of cells in a spiral configuration ("dialytic spiral 601").
As in previous embodiments, the dialytic spiral 601 is composed of an
alternating arrangement of cation and anion exchange membranes 120,
122. Product feed, diluent and concentrate can be supplied to the gaps
between the alternating ion exchange membranes 120, 122 through supply
conduits 102, 104, 106. The dialytic spiral 601 can be created by, for
example, arranging the ion exchange membranes 120, 122 along with
chamber spacers and gaskets flat on a surface and then rolling them as
depicted in FIG. 6. Beneficially, rolling the membranes 120, 122 aids
in high volume manufacturing; and reduces exposure of sealing surfaces,
which reduces the likelihood that the spiral 601 will leak. Production
techniques are similar to those used in spirally wound reverse osmosis
modules, such as the DOW.TM. 210 EDI module.
[0096] Referring now to FIGS. 7(a) and (c), there are depicted
sectional and exploded views of a unipolar dialytic stack 701 that can
be used to desalinate saltwater. By "unipolar", it is meant that the
direction of ionic movement in the dialytic stack 701 is not reversible
during operation. FIG. 7(a) is a sectional view of the dialytic stack
701 having an alternating arrangement of diluent and concentrate
chambers 112, 110. The anion exchange membrane 122 forms a shared
boundary and is in ionic communication with adjacent diluent and
concentrate chambers 112, 110 of any given drive cell; the cation
exchange membrane 120 forms a shared boundary between and is in ionic
communication with any given drive cell and an adjacent drive cell. The
product chamber 118 is disposed within the dialytic stack 701 and is
bounded on one side by and is in ionic communication with the product
chamber anion exchange membrane 154, and is bounded on another side by
and is in ionic communication with the product chamber cation exchange
membrane 152. The anode and cathode 126, 124 and anode and cathode
electrolyte chambers 116, 114 are disposed on either end of the
dialytic stack 701. Between the anode electrolyte chamber 116 and the
drive cells and product chamber 118 are the stack end membranes 158 in
the form of the anode and cathode stack end ion exchange membranes. The
anode electrolyte chamber 116 is bounded on one side by and is in ionic
communication with the anode stack end ion exchange membrane and is
bounded on another side by and is in electrical communication with the
anode 126. The anode electrolyte chamber 116 is ionic communication
with the drive cells and the product chamber 118 via the anode stack
end ion exchange membrane. Similarly, the cathode electrolyte chamber
114 is bounded on one side by and is in ionic communication with the
cathode stack end ion exchange membrane and is bounded on another side
by and is in electrical communication with the cathode 124. The cathode
electrolyte chamber is in ionic communication with the drive cells and
product chamber 118 via the cathode stack end ion exchange membrane.
The anode and cathode, ion exchange membranes and diluent, concentrate
and product chambers are sandwiched between two end plates 714.
[0097] Referring now also to FIG. 7(b), there is depicted a front
elevation view of a gasket 708 having a spacer 710 that is used as part
of a manifolding assembly that includes diluent manifolding configured
to convey diluent to and away from the diluent chambers 112,
concentrate manifolding to convey concentrate to and away from the
concentrate chambers 110, and product manifolding to deliver the
saltwater to be desalinated to and desalinated saltwater away from the
product chamber 118. It is advantageous for the chambers to be as thin
as practically possible to limit ionic resistance while also promoting
fluid flow without an excessive pressure drop. In FIG. 7(b), the spacer
710 is a mesh spacer that maintains separation of adjacent ion exchange
membranes when the dialytic stack 701 is in operation by preventing
adjacent ion exchange membranes from contacting each other as a result
of fluid flow through the chambers 110, 112, 118. The spacer 710 can be
similar to Industrial Netting's XN-3234 or ON-6200. The gasket 708 can
be formed using materials such as ethylene propylene diene M-class
rubber (EPDM), silicon, nitrile, santoprene, viton, neoprene, PTFE
(Teflon), natural rubber, and PVC. As is evident from FIG. 7(c), the
gaskets 708 and ion exchange membranes are layered in an alternating
series to form the various diluent, concentrate, product, and
electrolyte chambers. Each gasket 708 circumscribes a volume that acts
as one of the diluent, concentrate or product chambers, and each such
chamber is bounded on one side by and in ionic communication with one
ion exchange membrane and bounded on another side by and in ionic
communication with another ion exchange membrane.
[0098] Each gasket 708 has punched through its perimeter a series of
holes that make up part of the diluent, concentrate or product
manifolding. In FIG. 7(b), one side of the gasket 708 has the diluent
supply conduits 104 extending therethrough and the opposing side of the
gasket 708 has the diluent exit conduits 132 extending therethrough.
Similarly, the product feed supply conduits 106 and the product exit
conduits 134 extend through opposing sides of the gasket 708. The
gasket 708 has a series of inlet notches 738(a) extending through one
side of the gasket 708, with each inlet notch 738(a) being fluidly
coupled to the concentrate supply conduit 102, and on an opposing side
has a series of outlet notches 738(b) extending therethrough, with each
outlet notch 738(b) being fluidly coupled to the concentrate exit
conduit 130. The gasket 708 depicted in FIG. 7(b) is thus configured to
be a concentrate chamber 110. Only the concentrate supply and exit
conduits 102, 130 are fluidly coupled to the concentrate chamber 110
via the inlet and outlet notches 738(a), (b); consequently, any product
(or product feed) and diluent passing through the product feed supply
conduits 106, product exit conduits 134, diluent supply conduits 104
and diluent exit conduits 132 are sealed from the concentrate chamber
110, while concentrate will flow from the concentrate supply conduits
102, through the inlet notches 738(a), into and through the concentrate
chamber 110, and then out through the outlet notches 738(b) on the
opposite side of the gasket 708 and into the concentrate exit conduits
130. Similarly, for the gasket that circumscribes the product chamber
118, only notches that fluidly couple the product feed supply and exit
conduits 106, 134 to the product chamber 118 are present, and for the
gaskets that circumscribe the diluent chambers 112, only notches that
fluidly couple the diluent supply and exit conduits 104, 132 to the
diluent chamber 112 are present. The gaskets 708 when pressed together
to form the dialytic stack 701 form a fluid tight seal, thus securely
containing the contents of the diluent, concentrate and product
chambers. Additionally, the concentrate supply and exit conduits 102,
130, diluent supply and exit conduits 104, 132 and product feed supply
and product exit conduits 106, 134 from various gaskets 708 align
together when the gaskets 708 are pressed to form the dialytic stack
701, thus forming the concentrate, diluent, and product manifolding,
respectively. Concentrate, diluent and product feed can consequently
flow through the concentrate, diluent and product manifolding and be
delivered to the concentration, diluent and product chambers 110, 112,
118.
[0099] In the depicted embodiment, electrolyte is pumped into and out
of electrolyte chambers 114, 116 via conduits 108, 136, respectively.
[0100] Referring now to FIG. 8, there are depicted schematic (FIG.
8(a)), exploded (FIG. 8(b)) and perspective (FIG. 8(c)) views of a
bipolar dialytic stack 801, in which assembly of the chambers with
manifolding and valves is illustrated. By "bipolar", it is meant that
the dialytic stack 801 is operable in forward and reverse polarities.
In forward polarity, a schematic view of the dialytic stack 801 is the
dialytic stack 101 of FIG. 1. In reverse polarity, a schematic view of
the dialytic stack 801 is the dialytic stack 201 of FIG. 2. Visible in
FIG. 8(a) are sixteen two-way valves, inlet valves 844(a)-(h) and
outlet valves 844(i)-(p) that can be configured for both forward
polarity and reverse polarity operation. Table 2, below, specifies how
these two-way valves 844(a)-(p) are configured in these modes:
TABLE-US-00002 TABLE 2 Valve Settings in Forward Polarity and Reverse
Polarity Operation Forward Polarity Reverse Polarity Valve Operation
Operation 844(a) Opened Closed 844(b) Closed Opened 844(c) Closed
Opened 844(d) Opened Closed 844(e) Closed Opened 844(f) Opened Closed
844(g) Opened Closed 844(h) Closed Opened 844(i) Opened Closed 844(j)
Closed Opened 844(k) Closed Opened 844(l) Opened Closed 844(m) Closed
Opened 844(n) Opened Closed 844(o) Closed Opened 844(p) Opened Closed
[0101] Referring now to FIG. 8(b) and as with the embodiments of the
dialytic stack depicted in FIGS. 1 and 2, the dialytic stack 801 is
composed of an alternating series of cation and anion exchange
membranes 120, 122. Between the cation and anion exchange membranes
120, 122 are a series of alternating diluent/concentrate chambers 812
and concentrate/diluent chambers 810. The anion exchange membrane 122
forms a shared boundary and is in ionic communication with adjacent
diluent/concentrate and concentrate/diluent chambers 812, 810 of any
given drive cell; the cation exchange membrane 120 forms a shared
boundary between and is in ionic communication with any given drive
cell and an adjacent drive cell. Also located within the dialytic stack
801 are a product/diluent chamber 818 and diluent/product chamber 819,
which in the depicted embodiment are adjacent to each other. The
product/diluent chamber 818 is bounded on one side by and is in ionic
communication with a product/diluent chamber anion exchange membrane
854 and bounded on another side by and is in ionic communication with a
product/diluent chamber cation exchange membrane 852. Similarly, the
diluent/product chamber is bounded on one side by and is in ionic
communication with a diluent/product chamber anion exchange membrane
856 and bounded on another side by and is in ionic communication with a
diluent/product chamber cation exchange membrane 852. In this
particular embodiment, the diluent/product chamber cation exchange
membrane 852 and the product/diluent chamber cation exchange membrane
852 are the same ion exchange membrane because the product/diluent and
diluent/product chambers 818, 819 are adjacent to each other, although
this is not the case when the chambers 818, 819 are not adjacent.
[0102] As with the dialytic stack 701, the dialytic stack 801 has a
manifolding assembly that includes diluent/concentrate,
concentrate/diluent, product/diluent, and diluent/product manifolding
respectively configured to convey diluent to and away from the
diluent/concentrate chamber 812 and diluent/product chamber 819,
concentrate to and away from the concentrate/diluent chamber 810, and
the saltwater to be desalinated to and the desalinated saltwater away
from the product/diluent chamber 818 when the dialytic stack 801 is
operating in forward polarity, and respectively configured to convey
diluent to and away from the concentrate/diluent chamber 810 and
product/diluent chamber 818, concentrate to and away from the
diluent/concentrate chamber 812, and the saltwater to be desalinated to
and the desalinated saltwater away from the diluent/product chamber 819
when the dialytic stack 801 is operating in reverse polarity.
[0103] As with the dialytic stack 701, the dialytic stack 801 includes
gaskets (not labeled in FIG. 8) that each circumscribe a volume that
acts as one of the diluent/concentrate, concentrate/diluent,
diluent/product, or product/diluent chambers, and each such chamber is
bounded on one side by and is in ionic communication with one ion
exchange membrane and is bounded on another side by and is in ionic
communication with another ion exchange membrane. Structurally, the
manifolding assembly of the dialytic stack 801 is identical to that of
the dialytic stack 701 with the exception of the addition of an
additional diluent/product manifolding to another side of the gaskets
used in the dialytic stack 801. Structurally, the diluent/concentrate
manifolding, concentrate/diluent manifolding, and product/diluent
manifolding correspond to the diluent manifolding, concentrate
manifolding, and product manifolding of the dialytic stack 701,
respectively. For example, inlet notches fluidly couple
diluent/concentrate supply conduits 804 in one of the gaskets of the
dialytic stack 801 to the diluent/concentrate chamber 812, thereby
allowing the solution flowing through the diluent/concentrate conduit
(either diluent or concentrate) to enter the diluent/concentrate
chamber 812. Outlet notches fluidly couple the diluent/concentrate
chamber 812 to diluent/concentrate exit conduits 830, thereby allowing
the solution in the diluent/concentrate chamber 812 to exit the stack
801.
[0104] The first and second electrodes 824, 826 and first and second
electrolyte chambers 814, 816 are disposed on either end of the
dialytic stack 801. The electrodes 824, 826 are both operable as either
anodes or cathodes, depending on whether the dialytic stack 801 is
operating in forward or reverse polarity. The first electrolyte chamber
814 is bounded on one side by and is in ionic communication with a
first stack end ion exchange membrane 858, and is bounded on another
side by and is in electrical communication with the first electrode
824. Similarly, the second electrolyte chamber 816 is bounded on one
side by and is in ionic communication with a second stack end ion
exchange membrane 858, and is bounded on another side by and is in
electrical communication with the second electrode 826. The electrodes,
ion exchange membranes and various chambers are sandwiched between two
end plates 714.
[0105] The electrodes 824, 826 can be composed of a substrate and a
coating applied thereon. The substrate can be, for example, titanium,
niobium, tantalum, iridium, or palladium. The coating can be platinum,
ruthenium, iridium, or a mixed metal oxide combination of the three.
Alternatively, the electrodes 824, 826 can be sacrificial and
deteriorate over time. In such an embodiment, the electrodes 824, 826
can be formed from an uncoated substrate of stainless steel, steel,
nickel, copper, or graphite.
[0106] Operation of the dialytic stack 801 in forward polarity will now
be described. Diluent, concentrate and product feed are supplied
through the arrows labeled "D", "C" and "P" in FIG. 7(a). Diluent is
pumped into the dialytic stack 801 through the valves 844(a), 844(g)
and the diluent/concentrate supply conduits 804 and diluent/product
supply conduits 806. The diluent is pumped through the
diluent/concentrate and diluent/product manifolding and is delivered to
the diluent/concentrate chambers 812 and the diluent/product chamber
819 in the dialytic stack 801. Diluent exits the dialytic stack 801
through the diluent/concentrate exit conduits 830 and diluent/product
exit conduits 832 and the valves 844(i), 844(p). Concentrate is pumped
into the dialytic stack 801 through the valve 844(d) and
concentrate/diluent supply conduit 802. The concentrate is pumped
through the concentrate/diluent manifolding and is delivered to the
concentrate/diluent chambers 810. The concentrate exits the dialytic
stack 801 through concentrate/diluent exit conduit 828 and the valve
844(l). Product feed is pumped into the dialytic stack 801 through the
valve 844(f) and product/diluent supply conduit 805. The product feed
is pumped through the product/diluent manifolding and is delivered to
the product/diluent chamber 818. The product exits the dialytic stack
801 through product/diluent exit conduit 831 and the valve 844(n).
[0107] Following exiting the dialytic stack 801, diluent, concentrate
and product are diverted through three-way valves 846(a)-(c). Normally,
the valves 846(a)-(c) are set such that the diluent, concentrate and
product are directed along the conduits labeled "D", "C" and "P". The
dialytic stack 801 can also be operated in purge mode, in which case
the diluent, concentrate and product are all diverted to the "waste"
conduit, labeled "W". While transitioning from operation in forward
polarity mode to reverse polarity mode or vice versa, the dialytic
stack 801 can be temporarily operated in purge mode so as to flush away
any unwanted diluent, concentrate and product from the valves and
conduits.
[0108] When operating in reverse polarity, diluent is pumped into the
dialytic stack through the valves 844(c), 844(e) and the
concentrate/diluent supply conduit 802 and the product/diluent supply
conduit 805. The diluent is pumped through the concentrate/diluent and
product/diluent manifolding and delivered into the concentrate/diluent
chambers 812 and the product/diluent chamber 818. The diluent exits the
dialytic stack through the concentrate/diluent exit conduit 828, the
product/diluent exit conduit 831 and the valves 844(k), 844(m).
Concentrate is pumped into the dialytic stack 801 through the valve
844(b) and through the diluent/concentrate supply conduit 804. The
concentrate is pumped through the diluent/concentrate manifolding and
delivered to the diluent/concentrate chambers 812 and exits the
dialytic stack through the diluent/concentrate exit conduit 830 and the
valve 844(i). Product feed is pumped into the dialytic stack 801
through the valve 844(h) and the diluent/product supply conduit 806.
The product feed is pumped through the diluent/product manifolding and
delivered to the diluent/product chamber 819 and the product exits the
dialytic stack through the diluent/product exit conduit 832 and the
valve 844(o). In both forward and reverse polarities, electrolyte is
pumped into and out of end chambers 114, 116 via conduits 108, 136,
respectively.
[0109] In addition to pumping product feed, diluent and concentrate
into the dialytic stack through the valves 844(a)-(h) and product,
diluent and concentrate out of the dialytic stack through the valves
844(i)-(p) ("forward flow" mode), the flow of solutions within the
dialytic stack can also be reversed such that product feed, diluent and
concentrate are pumped into the dialytic stack through the valves
844(i)-(p) and product, diluent and concentrate are pumped out of the
dialytic stack through the valves 844(a)-(h) ("reverse flow" mode).
Reverse flow mode can be used to flush the dialytic stack 801.
Furthermore, the dialytic stack 801 is able to operate in a mode
wherein some of the solutions enter the dialytic stack 801 through the
valves 844(a)-(h) and other solutions enter the dialytic stack through
the valves 844(i)-(p) ("countercurrent flow" mode). For example, when
pumping the product feed and diluent into the dialytic stack 801
through the valves 844(a), (f) and (h), concentrate can be fed into the
dialytic stack 801 through valve 844(l). This allows the diluent and
concentrate to flow through the dialytic stack 801 in countercurrent
directions, which as mentioned above can help to maintain a more even
concentration difference between the diluent and concentration chambers
812, 810.
[0110] One benefit of being able to run the dialytic stack in both
forward and reverse polarities is that periodic reversal of stack
polarity can be used to prevent scaling and fouling of the membranes
120, 122 and electrodes 824, 826 and thereby extend the life of the ion
exchange membranes 120, 122 and the electrodes 824, 826.
[0111] Referring now to FIGS. 9(a) and (b), there is depicted a
multi-stage dialytic stack 901. The multi-stage stack 901 has four
desalination stages 1-4. Input to the first stage are concentrate,
diluent and product feed through the concentrate, diluent and product
feed supply conduits 102, 104, 106. Each stage in the dialytic stack
901 purifies the product by a certain percentage such that the product
that exits via the product exit conduit 134 is desalinated. As is
evident in FIG. 9(a), the product flows through adjacent desalination
stages in the depicted dialytic stack 901 in opposing directions,
although this is not required in all embodiments.
[0112] Referring now to FIG. 9(b), there is depicted a detailed view of
a portion of desalination stages 3 and 4 of the dialytic stack 901. The
dialytic stack 901 includes a plurality of drive cells, each of which
is composed of a diluent chamber 112 and a concentrate chamber 110
ionically communicative via an ion exchange membrane. Desalination
stage 3 also has a plurality of initial stage product chambers 914,
each of which is bounded on a first side by and in ionic communication
with an initial stage product chamber anion exchange membrane and
bounded on another side by and in ionic communication with an initial
stage product chamber cation exchange membrane. The output of the
initial stage product chambers 914 is directed into a plurality of
product chambers in stage 4, subsequent stage product chambers 916,
each of which is bounded on a first side by and in ionic communication
with a subsequent stage product chamber anion exchange membrane and
bounded on another side by and in ionic communication with a subsequent
stage product chamber cation exchange membrane. The plurality of
product chambers that make up the initial stage product chambers 914
and the plurality of product chambers that make up the subsequent stage
product chambers 916 allow product to flow in parallel in any given
stage. In any given stage, having multiple product chambers purify
saltwater in parallel allows the total volume of product feed that can
be handled by the dialytic stack 901 to be increased relative to a
dialytic stack 901 that has only a single product chamber per stage.
Additionally, incorporating multiple desalination stages into a single
stack results in lower capital costs than having a separate stack for
each desalination stage. The initial stage and subsequent stage product
chambers 914, 916 each have a desalination voltage. Consequently, in
order to effect desalination in both the initial stage and subsequent
stage product chambers 914, 916 simultaneously, the sufficient voltage
that is applied across the product chambers 914, 916 must be greater
than or equal to the sum of the desalination voltages of the product
chambers 914, 916. This sufficient voltage includes the drive voltage
generated by the drive cells and any external voltage applied to the
dialytic stack 901.
[0113] Although the initial and subsequent desalination stages of FIG.
9 are shown as being desalination stages 3 and 4, the terms "initial
desalination stage" and "subsequent desalination stage" refer to any
two desalination stages in a dialytic stack wherein the saltwater to be
desalinated travels through the initial desalination stage prior to
traveling through the subsequent desalination stage; i.e., to any two
stages in series communication with each other.
[0114] Referring now to FIG. 10, there is depicted a plant 1001 that
can be used to desalinate saltwater using a continuous flow process.
The plant 1001 includes a water source 1004, which can be the ocean or
a brackish water supply, for example. Saltwater from the water source
1004 is directed to a pre-treatment system 1006 that treats the
saltwater prior to desalination. The pre-treatment system 1006 is
designed to remove debris, suspended solids and organic and inorganic
matter that can foul, plug or damage the equipment used in the plant
1001. From the pre-treatment system 1006, the treated saltwater is
diverted to a saltwater reservoir 1010, which holds product feed that
is to be desalinated, and to a diluent reservoir 1026, which holds
diluent. In the depicted embodiment, the diluent and the product feed
to be desalinated are the same, although this is not a requirement for
all embodiments. Also present in the plant 1001 is a concentrate
reservoir 1020, for holding concentrate. Concentrate, diluent and
product feed from reservoirs 1020, 1026 and 1010 are pumped through a
series of three dialytic stacks 1002 in order to desalinate the product
feed. Other embodiments could use more or less than three dialytic
stacks with the desalination occurring in stages as the product feed
passes through the dialytic stacks. The plant 1001 utilizes three
dialytic stacks 1002, with product feed flowing through the dialytic
stacks 1002 in series and concentrate and diluent flowing through the
dialytic stacks 1002 in parallel. Following use in the dialytic stacks
1002, used diluent can be returned to the diluent reservoir 1026 via a
valve 1040; back to the water source 1004 via a second valve 1042; and
to a first reconcentrator 1032 for generating concentrate from the used
diluent, as discussed in more detail below. Used concentrate is
returned to a second reconcentrator 1034 for reconcentration prior to
storage in the concentrate reservoir 1020, also discussed in more
detail below. Product is stored in product reservoir 1018 for retrieval
and use. In an alternative embodiment (not shown), used concentrate
could be returned to the first reconcentrator 1032 and then to the
second reconcentrator 1034, beneficially maintaining a higher
concentration in the concentrate reservoir 1020. Also in alternative
embodiments (not shown), output from the first reconcentrator 1032
could be conveyed directly into the concentrate reservoir 1020, or used
concentrate could be returned directly to the concentrate reservoir
1020 instead of to the second reconcentrator 1034.
[0115] Exemplary first and second reconcentrators 1032, 1034 are
depicted in FIGS. 12-14, discussed below. The first reconcentrator 1032
is used to increase the concentration of used diluent prior to
transferring the used diluent to the second reconcentrator 1034, which
is used to further increase the concentration of the used diluent prior
to transferring it into the concentrate reservoir 1020 and to increase
the concentration of the solution stored in the concentrate reservoir,
if necessary. Both the first and second reconcentrators 1032, 1034
utilize evaporation to the atmosphere for increasing the concentration
of saltwater until the saltwater attains a salt concentration suitable
for use as concentrate. In one embodiment, solar energy can be directly
transferred to the reconcentrators 1032, 1034 (e.g. by having the sun
shine on a spray pond 1201, as depicted in FIG. 12) to increase the
concentration of saltwater. In alternative embodiments (not depicted),
the first and second reconcentrators 1032, 1034 can be fluidly coupled
to a heat exchanger 1324 (depicted in FIGS. 13 and 14) which, in turn,
obtains heat from an external heat source such as a nearby power or
process plant or a solar thermal collector. Low grade thermal energy
from a power plant may be, for example, waste heat (such as from a
power plant) that may range from about 30 to 150 degrees Celsius.
Exemplary heat exchangers are shell and tube, plate, and phase change
heat exchangers. The reconcentrators 1032, 1034 may use a combination
of energy obtained via the heat exchanger 1324 or directly from the sun
to aid in evaporation.
[0116] In contrast to known means and methods for desalinating
saltwater, the plant 1001 is essentially able to store low grade
thermal energy, such as solar energy, in the form of concentrated
saltwater; this stored chemical energy is transformed to desalinate the
product feed in the dialytic stacks 1002. Notably, areas that are dry
and arid and consequently likely to require desalination technology are
also those areas that tend to have less humid atmospheres, receive a
great deal of solar radiation and therefore have environments in which
water readily evaporates. Beneficially, areas in which the plant 1001
is likely to function best are those areas in which the plant 1001 is
needed most.
[0117] Referring now to FIG. 11, there is depicted a second embodiment
of a plant 1101 that can be used to desalinate saltwater in a batch
flow process. As with the first embodiment of the plant 1001, saltwater
is collected from the water source 1004, receives pre-treatment in the
pre-treatment system 1006, and is then diverted to a combined saltwater
and product reservoir 1110 and the diluent reservoir 1026. Although the
plant 1101 uses only one dialytic stack 1102, multiple dialytic stacks
could be used as is done in the first embodiment of the plant 1001. In
contrast to the first embodiment 1001 of the plant that pumps product
feed in series through three dialytic stacks 1002, though, the second
embodiment 1101 of the plant does not use the product feed reservoir
1018 of the first plant embodiment 1001 to receive desalinated product.
Instead, desalinated product is returned back to the combined saltwater
and product reservoir 1110. In this way, a discrete batch of saltwater
to be desalinated can be transferred from the water source 1004 and
stored in the combined saltwater and product reservoir 1110, which can
then be pumped through the dialytic stack 1002 until the water in the
combined saltwater and product reservoir 1110 has been sufficiently
desalinated. As with the first embodiment of the plant 1001, the
reconcentrators 1032, 1034 increase the concentration of saltwater by
evaporation to the atmosphere until the saltwater is ready to be used
as concentrate.
[0118] Referring now to FIGS. 12-14, there are depicted three examples
of reconcentrators. FIG. 12 depicts an evaporative spray pond 1201;
FIG. 13 depicts a natural draft evaporative tower 1301; and FIG. 14
depicts a forced draft evaporative tower 1401.
[0119] The evaporative spray pond 1201 depicted in FIG. 12 includes a
pond surface 1214 in which is a shallow layer of pond catchment 1232.
The pond catchment 1232 is fluidly coupled to a nozzle header 1206,
nozzle riser 1204, and spray nozzle 1202. While only one spray nozzle
1202 is depicted in FIG. 12, the nozzle header 1206 may be coupled to a
plurality of spray nozzles 1202. Concentrated seawater can be pumped
from the catchment 1232 to the concentrate reservoir 1020 via fluid
conduit 1236; similarly, fluid from the concentrate reservoir 1020 can
be pumped to the nozzle header 1206 and sprayed through the spray
nozzle 1202 via fluid conduit 1238. Some of the water in the spray
emanating from the spray nozzle 1202 will evaporate as the spray falls
towards the catchment 1232, thereby increasing the salt concentration
of the saltwater in the catchment 1232. A louvred fence 1212 may be
used to prevent water droplets from diffusing away from the pond 1212.
[0120] Labeled A, B, C and D in FIG. 12 are four different ways in
which the pond surface 1214 may be constructed. Surface A is
constructed of a layer of heat capacitive material 1218, such as sand,
on which is a layer of a dark, highly conductive material 1216 such as
black steel. Surface B is similar to surface A except that a layer of
insulation 1222 is laid under the heat capacitive material 1218 to
better retain heat. Surface C is constructed of a layer of the heat
capacitive material 1218 on which is a layer of a dark, sealing
membrane surface 1226 such as PVC, polypropylene or EPDM. Surface D is
similar to surface C except that a layer of the insulation 1222 is
under the layer of heat capacitive material 1218.
[0121] In an alternative embodiment (not shown), the nozzle 1202,
nozzle riser 1204 nozzle header 1206 and louvered fence 1212 can be
removed from the evaporative spray pond 1212. The result is an
evaporative pond, which can also be used as a reconcentrator.
[0122] In a further alternative embodiment (not depicted), the heat
exchanger 1324 may be fluidly coupled to the nozzle header 1206 to
provide additional energy that can be used in the evaporation process.
The more heat is supplied via the heat exchanger 1324, the smaller the
area of the pond catchment 1232 needs to be. The heat exchanger 1324
can, for example, supply 60% of the energy used in the evaporation
process, with the remaining 40% coming from energy absorbed by the
surface area of the pond catchment 1232.
[0123] The natural draft evaporative tower 1301 is composed of a tower
base 1314 inside of which lies a shallow layer of tower catchment 1316
and on which is supported a tower housing 1302. As with the spray pond
1201, the tower catchment 1316 can be pumped to the concentrate
reservoir 1020 via the fluid conduit 1236, and fluid from the
concentrate reservoir 1020 can be pumped to a dispersive nozzle 1304
via the fluid conduit 1238. The fluid first passes through the heat
exchanger 1324 that is coupled to an external heat source as described
above, which provides low grade heat to the fluid to replace heat lost
during evaporation. Spray falling from the nozzle 1304 evaporates as it
falls towards the catchment 1316, aided by an influx of air through air
intakes 1310, thereby increasing the salt concentration of the
catchment 1316. The spray also hits fill material 1312, which provides
increased surface area for the saltwater to flow over and increases
mass transfer between the saltwater and the air, thereby aiding in
evaporation.
[0124] The forced draft evaporative tower 1401 is similar to the
natural draft evaporative tower 1301 as it is composed of a tower base
1418 inside of which lies a shallow layer of tower catchment 1420 and
on which is supported a tower housing 1402. The tower catchment 1420
can be pumped to the concentrate reservoir 1020 via the fluid conduit
1236, and fluid from the concentrate reservoir 1020 can be pumped to a
dispersive nozzle 1304 via the fluid conduit 1238. The fluid first
passes through the heat exchanger 1324 that is coupled to an external
heat source as described above, which provides low grade heat to the
fluid to replace heat lost during evaporation. Spray falling from the
nozzle 1304 evaporates as it falls towards the catchment 1420, aided by
an influx of air through air intakes 1310 and by the draft provided by
a fan 1412, thereby increasing the salt concentration of the catchment
1316. The spray also hits fill material 1312, which provides increased
surface area for the saltwater to flow over and increases mass transfer
between the saltwater and the air, thereby aiding in evaporation.
Demister 1414 helps to prevent spray from damaging the fan 1412 and
escaping from the top of the tower 1401.
[0125] Any of the reconcentrators depicted in FIGS. 12-14 can reside on
land or float at sea.
EXAMPLE
[0126] An example of a plant 1001 composed of a four stage dialytic
stack 901 coupled to a reconcentrator 1032 in the form of an
evaporative spray pond 1201 will now be discussed.
[0127] The dialytic stack has a total of 800 drive cells and 100
desalination cells. The cation exchange membrane 120 used is a Neosepta
AFN membrane. The anion exchange membrane 122 used is a Neosepta CM-1
membrane. Each membrane 120, 122 has a surface area of 1500 cm.sup.2
(each membrane 120, 122 has a height of 50 cm and a depth of 30 cm)
that interfaces with the product, diluent, or concentrate. The
thickness of each of the product, diluent and concentrate chambers is
0.02 cm. The anode and cathode 124, 126 are made of platinised
titanium. The gaskets between chambers are made of polypropylene.
[0128] The plant 1001 generates 1 m.sup.3 of drinkable water per day at
0.04% salt concentration per day. The product feed has a salt
concentration of 3.50% when it is input into the dialytic stack 901.
The diluent also has a salt concentration of 3.50% and the concentrate
has a salt concentration of 18.00% when they are input into the
dialytic stack 901. As they leave the dialytic stack 901, the diluent
and concentrate have salt concentrations of 4.90% and 16.90%,
respectively. Diluent, concentrate and product feed flow into the
dialytic stack 901 at rates of 38.7 m.sup.3/day, 36.4 m.sup.3/day and
1.01 m.sup.3/day, respectively. Diluent and concentrate flow out of the
dialytic stack 901 at 38.92 m.sup.3/day and 36.16 m.sup.3/day,
respectively.
[0129] The salt concentration of the water in the water source 1004 is
3.50%. Water is drawn from the water source 1004 at a rate of 39.75
m.sup.3/day. Of this water, 1.01 m.sup.3/day is sent to the saltwater
reservoir 1010, while 38.74 m.sup.3/day is sent to the diluent
reservoir 1026. A portion of the used diluent is sent from the dialytic
stacks 1002 to the concentrate reservoir 1020 at a rate of 10.9
m.sup.3/day. The remaining portion of the used diluent is discharged
directly to the saltwater reservoir 1010 at a rate of 28.0 m.sup.3/day
and is not sent to the diluent reservoir 1026.
[0130] The evaporative spray pond 1201 has a pond surface 1214 area of
75 m.sup.2. The pond 1201 uses three nozzles 1202. The percent of water
that evaporates per nozzle spray cycle is 4.0%. The spray pond 1201
accepts fluid from the dialytic stacks 1002 at a concentration of
16.90%, and returns fluid to the concentrate reservoir 1020 at a
concentration of 18.00%.
[0131] While illustrative embodiments of the invention have been
described, it will be appreciated that various changes can be made
therein without departing from the scope and spirit of the invention.
The invention is therefore to be considered limited solely by the scope
of the appended claims